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29.

 

Locate FT50259 Traction Bar Shackle and the supplied 
bushings and ½” I.D. sleeves. Apply some of the provided 
lube to the bushings inside and out and insert them into the 
shackle. Then press the sleeve into the bushings. Use the 
supplied ½” x 4 ½” bolt and hardware and install into the 
shackle mount on the traction bar crossmember with the 
short gusset toward the rear of the Jeep. Torque to 75 ft-lb. 
SEE PHOTOS BELOW. 

 

 

 

 

   
30.

 

Install rear tires and wheels and torque lug nuts to wheel 
manufacturer’s specifications. 

 
31.

 

Install the new C.V. Style rear drive shaft (not included 
with this kit). SEE NOTE AT THE BEGINNING OF 
INSTRUCTIONS. 

 
32.

 

With the Jeep on the ground, locate the supplied ¾” x 2 ½” 
and ½” x 3” bolts, FTS43 Mis-Alignments, and hardware. 
Position the assembled traction bar into the shackle with the 
mis-alignments and ½” hardware first, then the axle mount 
with the ¾” hardware. Once installed, the shackle needs to 
be straight up and down. Make adjustments to the hiems 
equally as necessary to achieve this. Tighten the jam nuts 

and on the heims. Torque the ¾” hardware to 110 ft. lbs. 
and the ½’ hardware to 75 ft. lbs. SEE PHOTOS BELOW. 

 

 

 

 

 

33.

 

Torque the leaf spring 9/16” bolts to 95 ft. lbs. and the leaf 
spring shackle ½” bolts to 75 ft. lbs.   

 
34.

 

Refer to Owner’s Manual for proper brake bleeding 
procedure. 

 
35.

 

Adjust headlights   

 
36.

 

Recheck all nuts and bolts for proper torque tightness 
before driving.  Grease all the zerc fittings in all of the new 
rod ends and in all the factory steering components.  Drive 
the truck for 50 miles and have it aligned to factory 
specifications. Re-torque all the hardware after 500 miles. 

 

 
 
 
 

Adjust 

heims 

joints so 

shackle 

is 

straight 

up and 

down

                                 
 

 

Summary of Contents for FTS24048BK

Page 1: ...tallation Instructions 8 Rear Crawler System FTS24048BK 1987 1995 JEEP YJ 4WD Fabtech Motorsports 4331 Eucalyptus Ave Chino CA 91710 Tech Line 909 597 7800 Fax 909 597 7185 Web www fabtechmotorsports...

Page 2: ...bs 2 FT50272 Drv Rear Shock Tabs 1 FT50251 Hardware Kit 1 FT50035 Rear Brake Hose 1 FTT79 Brake Line Clip 1 FT50268 E Brake Cable Guide FTS24068BK Sub Box 2 Qty Part Description 1 FT50254BK Traction B...

Page 3: ...locks 4 9 16 SAE Washers 8 1 2 20 C Locks U Bolts Front And Rear 8 1 2 SAE Washer 4 7 16 14 X 4 1 2 Hex Cap Bolt Rear Traction Bar Frame Brk 4 7 16 14 C Locks 8 7 16 SAE Flat Washer 2 1 2 13 X 4 1 4 H...

Page 4: ...ANY PIECES ARE MISSING CONTACT FABTECH AT 909 597 7800 THIS KIT IS DESIGNED TO BE INSTALLED ON A JEEP WITH STOCK AXLES STOCK TRANSFER CASE STOCK SUSPENSION NOTE PRIOR TO THE INSTALLATION OF THIS SUSP...

Page 5: ...TWO OPTIONS ARE 3 OR 3 5 8 THE 1987 1993 MODELS PREDOMINATELY CAME WITH THE 3 AND THE 1994 1995 MODELS CAME WITH THE 3 5 8 U JOINT DUE TO MANY DIFFERENT ASSEMBLY PLANTS YOU MUST MEASURE THE DRIVESHAFT...

Page 6: ...actory crossmember using the factory hardware or new Fabtech Pan and hardware Locate and install factory front drive shaft with factory hardware check for wear in the U Joints and replace as necessary...

Page 7: ...spring bushings and 9 16 sleeves and install them into the rear leaf springs 12 Install the assembled rear leaf pack with the supplied 9 16 x 4 hardware Install the spring with the large military styl...

Page 8: ...using after they have cooled SEE PHOTOS BELOW AND IN NEXT COLUMN ONLY AN EXPIRENCED CERTIFIED WELDER SHOULD COMPLETE THIS INSTALLATION Paint the axle and bracket after they have cooled Long side of th...

Page 9: ...the axle and position them so the tab fits on the trac bar bracket and axle with the shocks fully extended The outer tab mounts 2 inward from the Fabtech axle saddle Place tack welds on the corners of...

Page 10: ...hard line on the axle using the factory hardware SEE PHOTOS BELOW ON IN NEXT COLUMN Hose needs run down from factory hard line and parallel the frame 19 Locate the factory bottom hole on the e brake...

Page 11: ...end of the bolt is flush with the spring mount Place the crossmember up to the spring mounts main bar of the crossmember will mount in front of the leaf springs and re install the bolts and hardware l...

Page 12: ...ORTANT TO DRILL THESE HOLES STRAIGHT Follow with a 7 16 drill bit completely through both sides of the frame Using a 5 8 drill bit ONLY drill the outer hole out to 5 8 USE CARE WHEN DRILLING THROUGH T...

Page 13: ...keep the cable equalizer bar above the traction bar crossmember Use a paint pen or punch to mark the location of the new hole Remove the guide and drill a 17 64 hole Place the guide back onto the fram...

Page 14: ...rdware Position the assembled traction bar into the shackle with the mis alignments and hardware first then the axle mount with the hardware Once installed the shackle needs to be straight up and down...

Page 15: ...RETORQUE ALL NUTS BOLTS AND LUGS AFTER 50 MILES AND PERIODICALLY THEREAFTER For technical assistance call 909 597 7800...

Page 16: ...ing systems air bag systems and should not be installed if the vehicle is equipped as so Fabtech makes every effort to ensure suspension product compatibility with all vehicles listed in the catalog b...

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