Fab Fours X595X Installation Manual Download Page 4 | Manualshive

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A message from the owner

Fab Fours’ was born out of a passion for customizing vehicles and a love of the outdoors. Our
engineering team uses the latest 3D design software to turn new product ideas into reality. In our
factory, designs come to life with the combination of cutting edge technology for metal cutting
and forming and an American workforce that puts its’ heart and pride into every product.

From design and manufacturing, to quality and delivery, Fab Fours’ mission is to be the market
leader for steel truck and jeep accessories. We make sure a quality product is delivered on time,
more than expected, better than expected to our customers.

Enjoy your new Fab Fours product. Welcome to the family!

Greg Higgs

Founder, Fab Fours

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Summary of Contents for X595X

Page 1: ...Installation manual matrix Front Bumper Product number X595X Application 2023 FORD SUPER DUTY...

Page 2: ...jury Always use extreme caution when drilling a vehicle Always disconnect power before welding Thoroughly inspect the area to be drilled on both sides of material when possible prior to drilling and r...

Page 3: ...Table of contents SAFETY DISCLAIMER TABLE OF CONTENTS A MESSAGE FROM THE OWNER GETTING STARTED PROVIDED MATERIAL INSTALLATION CONTACT 2 3 4 5 6 8 25...

Page 4: ...n of cutting edge technology for metal cutting and forming and an American workforce that puts its heart and pride into every product From design and manufacturing to quality and delivery Fab Fours mi...

Page 5: ...oduct we suggest laying out all materials and parts on a pad or protective surface Failure to fully account for all components before beginning installation may leave vehicle immobile until part is ac...

Page 6: ...e everything We suggest labeling and bagging all the OEM bolts when removing from the vehicle Failure to keep track of parts could lead to an inability to properly reinstall components Organization We...

Page 7: ...GRADE 8 2 50409 HW 1 2 13 X 2 0 HEX HEAD CAP SCREW YELLOW ZINC GRADE 8 8 50409 HW 1 2 SAE LOCK WASHER YELLOW ZINC GRADE 8 16 50409 HW 1 2 SAE FLAT WASHER YELLOW ZINC GRADE 8 16 50409 HW 1 2 13 HEX NUT...

Page 8: ...e plastic tow hook covers by pulling on them to release the clips Figure 1 2 Disconnect the bumper electrical harness connected to the inside of the driver side frame rail Figure 2 Figure 1 Figure 2 I...

Page 9: ...9 3 If applicable remove the adaptive cruise control ACC sensor from its mounting bracket Figure 3 4 If applicable disconnect the electrical connector from the ACC sensor Figure 4 Figure 3 Figure 4...

Page 10: ...rx socket remove the three 3 studs that attach the ACC bracket to the vehicle Figure 5 6 Using an 18mm socket wrench remove the eight 8 bolts that attach the bumper to the tow hook brackets Figure 6 F...

Page 11: ...bolts per side that attach the bumper reinforcement brackets to the frame Figure 7 8 Using a body panel pry tool remove the two 2 push pins attaching the shroud to the grille The bumper can now be rem...

Page 12: ...the eight 8 bolts attaching the tow hooks to the frame and remove the tow hooks Figure 9 10 Using an 18mm socket wrench remove the eight 8 nuts attaching the underrun guards to the bottom of each fra...

Page 13: ...11 Using an 8mm socket wrench remove the four 4 screws in each fog light bracket to remove them from the bumper Figure 11 12 Using a panel pry tool remove the push pin clip Figure 12 Figure 11 Figure...

Page 14: ...Then use a knife to cut the ACC filler panel along the marked line and use a 1 4 dill bit to drill the two 2 holes previously marked Figure 13 14 14 Hold the cut ACC filler panel inside the bumper an...

Page 15: ...ill bit drill out the previously marked spot on the ACC filler panel Figure 16 16 Using a tape measure and marker measure in from the corner of the ACC mounting bracket 1 4 and make a chamfer mark Fig...

Page 16: ...hand file remove the material previously marked on the ACC bracket Figure 20 18 Dislodge the three 3 ACC bracket studs from the bracket towards the end with the lock nut so that the ball is visible F...

Page 17: ...ounting bracket in the bumper using an E6 torx socket wrench Tighten the top stud until the sensor face is parallel to the bumper face Figure 23A Note The ACC sensor can be adjusted for calibration af...

Page 18: ...insert it inside the bumper Using the two 2 provided 10 24 socket head cap screws with an 1 8 Allen wrench install the ACC cover plate Figure 23B 22 Using a pry tool reset the sockets in the ACC mount...

Page 19: ...ling lighting in the bumper do so now Use the two 2 provided L brackets part 21871 and four 4 1 4 hex cap screws flat washers lock washers and nuts to mount the 30 lightbar Figure 25 27 Figure 25 Figu...

Page 20: ...ition and orientation as they were removed from the OEM bumper Use the provided epoxy to secure the sensor housing to the bumper shell Zip tie the harness to the bottom of the tabs welded to the insid...

Page 21: ...ench and combination wrench install the provided bumper mounting brackets Part DS 23039 PS 23040 onto their respective frame rail end with the provided 1 2 hex head cap screws flat washers lock washer...

Page 22: ...mper mounting brackets hang the bumper shell Part 23038 in place in preparation for bolting Figure 35 29 Install the four 4 provided bolt strips Part 20296 inside the bumper mounts through the mountin...

Page 23: ...ly installed bolt strips one per bolt strip to hold them in place for bumper installation Figure 37 31 Using a 3 4 socket wrench install the four 4 provided washer plates Part 23046 1 2 flat washers l...

Page 24: ...INSTALLATION COMPLETE 32 Reconnect the bumper wiring harness Figure 39 Figure 39...

Page 25: ...25 Fab Fours Inc 2213 Industrial Park Road Lancaster SC 29720 Phone 866 385 1905 Fax 970 385 1914 Email support fabfours com fabfours com Contact information...

Page 26: ...If you re looking for more of the same Then you ve come to the wrong place Greg Higgs...

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