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844 ER 3PH 

532366 - Rev.A

Tr

ansla

tion of the orig

inal instruc

tions

ENGLISH

2.  SAFETY RECOMMENDATIONS

2.1  INSTALLER SAFETY

2.2  TRANSPORT AND STORAGE

 

!

Follow the instructions on the package

WARNINGS ON PACKAGING

Handle with care.  Presence of fragile parts.

Up indication.

Keep away from water and moisture.

3

Maximum number of stacked packages.

CE marking.

PALLETISED SUPPLY

RISKS

PERSONAL PROTECTIVE EQUIPMENT

SINGLE PACKAGE

RISKS

PERSONAL PROTECTIVE EQUIPMENT

Store the product in its original packaging, in closed and dry premises, 

protected from the sun and free from dust and aggressive substances. 

Protect from mechanical stress.  If stored for more than 3 months, 

regularly check the condition of the components and the packaging.

 

-

Storage temperature: 5°C to 30°C.

 

-

Percentage of humidity: 30% to 70%.

This product is placed onto the market as “partly completed machin-

ery”, therefore it cannot be commissioned until the machine in which 

it has been incorporated has been identified and declared to conform 

to the Machinery Directive 2006/42/EC by the actual Manufacturer.

 

!

Incorrect installation and/or incorrect use of the product might cause serious 

harm to people.  Read and comply with all the instructions before starting 

any activity on the product.  Keep these instructions for future reference.
Perform installation and other activities adhering to the sequences provided 

in the instructions manual.
Always comply with all the requirements contained in the instructions and 

warning tables at the beginning of the paragraphs.  Always comply with 

the safety recommendations.
Only the installer and/or maintenance technician is authorised to work on 

the automation components.  Do not modify the original components in 

any way.
Close off the work site (even temporarily) and prevent access/transit.  EC 

countries must comply with the legislation that transposes the European 

Construction Site Directive 92/57/EC.

The installer is responsible for the installation/testing of the automa-

tion and for completing the Register of the system.
The installer must prove or declare to possess technical and profes-

sional proficiency to perform installation, testing and maintenance 

activities according to the requirements in these instructions.

Installation activities require special work conditions to reduce to the 

minimum the risks of accidents and serious damage.  Furthermore, 

the suitable precautions must be taken to prevent risks of injury to 

persons or damage.

 

!

The installer must be in good physical and mental condition, aware of and 

responsible for the hazards that may be generated when using the product.
The work area must be kept tidy and must not be left unattended.
Do not wear clothes or accessories (scarves, bracelets, etc.) that may get 

caught in moving parts.
Always wear the personal protective equipment recommended for the type 

of activity to be carried out.
The required level of workplace lighting must be equal to at least 200 lux.
Operate CE marked machinery and equipment in compliance with the 

manufacturer's instructions.  Use work instruments in good conditions.
Use the transport and lifting equipment recommended in the instructions 

manual.
Use safety-compliant portable ladders of adequate size, fitted with anti-slip 

devices at the top and bottom, equipped with retainer hooks.

 

!

Follow the instructions on the packaging 

during handling.
Use a forklift or pallet truck, following safety 

regulations to avoid the risk of impacts or 

collisions.

 

!

Follow the instructions on the packaging during 

handling.
For manual lifting, there should be one person for every 

20 kg to be lifted.

Summary of Contents for 844 ER 3PH

Page 1: ...844 ER 3PH Translation of the original instructions...

Page 2: ...leurs fabricants respectifs Les clients peuvent faire des copies pour leur usage exclusif Ce manuel a t publi en 2020 Copyright FAAC S p A ab dem 2020 Alle Rechte vorbehalten Kein Teil dieses Handbuch...

Page 3: ...Model 844 ER 3PH The essential requirements of the Machinery Directive 2006 42 EC including all applicable amendments that have been applied and fulfilled are as follows 1 1 2 1 1 3 1 1 5 1 1 6 1 2 1...

Page 4: ...10 4 3 Example system 11 4 4 Installation dimensions 12 5 MECHANICAL INSTALLATION 13 Tools required 13 5 1 Replacing the spring for leaves weighing more than 1000 kg 13 5 2 Installing the foundation...

Page 5: ...ed standards on the basis of the actual condition of the locations and structures where the product 844 ER 3PH will be installed prior to commissio ning the machine These activities include the analys...

Page 6: ...in any way Close off the work site even temporarily and prevent access transit EC countries must comply with the legislation that transposes the European Construction Site Directive 92 57 EC The insta...

Page 7: ...ndwasher 2 Whenever the gearmotor is handled the vent must be closed to prevent oil leaking out 1 Gearmotor 844 ER 3PH 2 Gearmotor bracket guards and Hardware accessories 3 Limit switches 4 Instructio...

Page 8: ...their safety During manual operation gently guide the leaf the whole way do not push it and let it slide freely 3 3 UNAUTHORISED USE 3 1 INTENDED USE The FAAC model 844 ER 3PH gearmotors have been des...

Page 9: ...mum force exerted by the gearmotor is adjusted by means of the mechanical twin disk clutch in oil bath Inductivelimitswitches To be fixed to the rack to set the opening and closing stop positions End...

Page 10: ...glands to install in the board compartment 13 Dowel pin and washer for securing the Z16 and Z20 pinions casing fastening screws with screw caps clutch adjustment spring for leaves weighing more than1...

Page 11: ...eavethegearmotorinthereleasedmode restoreautomaticoperation after moving it manually RELEASING THE GEARMOTOR 1 Open the lock cover 2 Insert the key and turn it clockwise by 90 3 Open the release lever...

Page 12: ...d by the gearmotor and wind action Perform structural calculations where necessary The structure must show no signs of corrosion or cracking The leaf must remain vertical throughout the entire length...

Page 13: ...YSTEM The example is an illustration only and is just one of the possible ap plications of the 844 ER 3PH 1 Mains power supply 4G 1 5 mm2 2 Circuit breaker 3 Junction box 4 Gearmotor power supply 5 Ge...

Page 14: ...12 5 28 105 Z12 113 Z16 121 Z20 60 50 50 144 275 275 0 50 0 50 50 60 60 144 90 90 Translation of the original instructions ENGLISH STEEL RACK FOUNDATION PLATE Opening to the left 4 4 INSTALLATION DIM...

Page 15: ...ew on steel rack Level Angle grinder Wire strippers Electrician s scissors Screw clamp Welder for weld on steel rack 2 5 6 Flat head screwdriver 3 8 PHILLIPS SCREWDRIVERS x x Nm TORQUEWRENCH if necess...

Page 16: ...litwithconcrete makingsurethat the cable conduits protrude in the correct position with respect tothegearmotor Placetheplateatthecentreofthefoundation leaving its surface uncovered 3 Cleananyconcretef...

Page 17: ...with the 4 fasteners 15 Pass the electric cables through the hole on the base and as far as the board Be careful not to damage the electrical cable tubes 4 Make sure that the gearmotor is level Posit...

Page 18: ...cers so that they touch the top of the slots this will allow future adjustments if the guide were to move downwards if an element of the rack needs to be shortened cut it with an angle grinder away fr...

Page 19: ...nthespacerssothattheytouchthetopoftheslots thiswill allow future adjustments if the guide were to move downwards 4 Drill the hole and make a thread in it 22 5 Fasten using the screw and washer 23 6 Mo...

Page 20: ...rackandpinioniscorrect with the gearmotor stopped it is possible to rock the leaf manually to the left and right by a few millimetres 3 Make sure that the rack is centred on the pinion 25 B Move the l...

Page 21: ...KEY 1 Open the release lever using the key Remove the screw and the locking lever then remove the nut and the existing lock 2 Install the new lock and fasten it using the nut Insert the locking lever...

Page 22: ...to the specific instructions for the electronic board 7 2 EARTHING THE GEARMOTOR F Carry out the work with the power supply disconnected Connect the earth of the system to the free faston connector o...

Page 23: ...least 2 cm from the mechanical stop 5 Position a plate at the end of the rack and slide it in the opening direction until the FCA LED on the board switches off Slide it along for another 4 cm 6 Faste...

Page 24: ...sary LIMITING THE STATIC FORCE The static force is limited by adjusting the mechanical clutch F The clutch must be adjusted with the power supply disconnected The844ER3PHissuppliedwiththeclutchadjuste...

Page 25: ...ASING Thecasingprotectstheelectroniccomponentsandpreventsaccesstomoving parts Neverleavethegearmotorunattendedwithoutthecasingfitteduntil installation has been completed 1 Apply the adhesive sign 1to...

Page 26: ...etc 12 Check that the gate s CE marking and the DANGER AUTOMATIC MOVEMENT warning sign is present intact and legible 12 9 MAINTENANCE RISKS PERSONAL PROTECTIVE EQUIPMENT 9 1 ROUTINE MAINTENANCE Thetab...

Page 27: ...or atmospheric agents Donotallowwaterjetsofanytypeorsizetocomeintodirectcontact with the gearmotor Do not expose the automation to flammable gases or fumes Do not perform any work on the components of...

Page 28: ...it is vertical and remove it 36 2 Close the lock cover 3 Move the leaf manually to make sure that the mechanical system meshes correctly Makesurethatthegateisatitsopeningorclosingendoftravelposition t...

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Page 32: ...FAAC S p A Soc Unipersonale Via Calari 10 40069 Zola Predosa BOLOGNA ITALY Tel 39 051 61724 Fax 39 051 09 57 820 www faac it www faacgroup com 844 ER 3PH 27 532366 Rev A...

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