background image

23

+

DL

Led

F1

J1

J2

Led

J5

F

J7

F2

J8

J6

Fig. 22

DL

SIGNALLING AND PROGRAMMING DISPLAY

Led

INPUTS STATUS CONTROL LED

J1

LOW VOLTAGE TERMINAL BOARD

J2

CONNECTOR FOR DECODER/MINIDEC/RP RECEIVER

J5

CONNECTOR FOR MOTOR STARTING CAPACITOR

J6

MOTOR AND FLASHING LAMP CONNECTION TERMINAL BOARD

J7

230 Vac  POWER SUPPLY TERMINAL BOARD

J8

DOUBLE CONNECTOR J8 - LIMIT-SWITCH QUICK FIT

F1

MOTOR AND TRANSFORMER PRIMARY WINDING FUSE (F 5A)

F2

LOW VOLTAGE AND ACCESSORIES FUSE (T 800mA)

F

"F" PROGRAMMING PUSH-BUTTON

"–" PROGRAMMING PUSH-BUTTON

+

"+" PROGRAMMING PUSH-BUTTON

1

OPEN A (total opening)

2

OPEN B (partial opening)

3

FSW-OP (opening safety devices)

4

FSW-CL (closing safety devices)

5

STOP

6

SAFE (“edge” safety devices)

7

- (negative for power supply to accessories)

8

- (negative for power supply to accessories)

9

+24V (supply to accessories)

10

+24V (supply to accessories)

11

FSW-TX (negative for emitting photocells - FAILSAFE)

12

W.L. (negative for indicator light)

J1 CONNECTOR

Power supply V~ (+6% -10%)

230

Absorbed power (W)

10

Motor max. load (W)

1000

Accessories max. load (A)

0,5

Operating ambient temperature

-20 °C +55 °C

Protection fuses

              2 (see fig. 22 and par. 5.3)

Function logics: 

Automatic / “Stepped” automatic / Semi-automatic / Safety

devices / Semi-automatic B / Dead-man C / “Stepped” semi-automatic / Mixed B/C
logic

Work time

Programmable (from 0 to 4,1 min.)

Pause time

Programmable (from 0 to 4,1 min.)

Thrust force

Adjustable over 50 levels

Terminal board inputs:

 Open - Partial Open - Opening safety devices - Closing safety

devices - Stop - Edge - Power Earth

On-connector inputs

           Opening and closing limit-switch -

Motor capacitor

Terminal board outputs:

Flashing lamp - Motor - 24 Vdc accessories power supply

- 24 Vdc indicator-light / Timed output / Electric lock command - 'traffic lights' - Fail
safe

Rapid connector

5-pin card connection for Minidec, Decoder or RP receivers

Programming

3 keys (+, -, F) and display, "basic" or "advanced" mode

Basic mode programmable functions: 

Function logic - Pause time - Thrust Force

- Opening-closing direction

Advanced mode programmable functions: 

Torque at initial thrust - Braking - Fail safe

- Pre-flashing - Indicator-light/Timed output/Electric lock or 'traffic lights' command -
Opening and closing safety devices logic - Encoder/ Anti-crushing sensitivity -
Decelerations - Partial opening time - Work time - Assistance request - Cycle counter

5.2.

TECHNICAL SPECIFICATIONS

5.1.

WARNINGS

Important: Before attempting any work on the control board
(connections, maintenance), always turn off power.

 -  Install, upstream of the system, a differential thermal breaker with

adequate tripping threshold.

 - Connect the earth cable to the terminal on J7 connector of the board,

and to the bush on the operator (figs. 22 and 40).

 - Always separate power cables from control and safety cables (push-

button,  receiver, photocells, etc.). To avoid any electric noise, use
separate sheaths or a shielded cable (with earthed shield).

5. CONTROL BOARD 780D

5.3.

LAYOUT AND COMPONENTS

Summary of Contents for 746 ER CAT

Page 1: ...ta 100 per la natura for nature recycled paper 100 ist umweltfreundlich 100 Altpapier para la naturaleza 100 papel reciclado papier recyclÈ 100 pour la nature voor de natuur 100 kringlooppapier 746ER 780D 746ER 780D ...

Page 2: ...its tripping threshold must be checked as specified in the Standards indicated at point 10 16 The safety devices EN 12978 standard protect any danger areas against mechanical movement Risks such as crushing dragging and shearing 17 Use of at least one indicator light e g FAACLIGHT is recommended for every system as well as a warning sign adequately secured to the frame structure in addition to the...

Page 3: ...refore nolockneedstobe installed The gearmotor is equipped with a mechanical clutch which combinedwithanelectronicdevice offersthenecessaryadjustable anti crushingsafetyandguaranteesstoppingorreversingthegate movement Ahandymanualreleasemakesitpossibletomovethe gate in the event of a power cut or malfunction The electronic control equipment is equipped with a gearmotor and is housed insidetheopera...

Page 4: ...ION PLATE 1 Assemble the foundation plate as shown in figure 4 2 Thefoundationplatemustbelocatedasshowninfigure5 right closing orfigure6 leftclosing toensuretherackandpinion meshcorrectly 3 Prepare a foundation plinth as shown in fig 7 and wall the foundation plate supplying one or more sheaths for routing electriccables Usingaspiritlevel checkiftheplateisperfectly level Waitforthecementtoset 4 La...

Page 5: ...n and place the spacer between the rack and the gate positioningitatthetopoftheslot 3 Markthedrillingpointonthegate Drill a Ø 6 5 mm hole and apply thread with a Ø 8 mm male tap Screwthebolt 4 Movethegatemanually checking if the rack is resting on the pinion andrepeattheoperationsatpoint 3 5 Bringanotherrackelementneartothepreviousone usinga pieceofrack asshowninfigure16 tosynchronisetheteethof th...

Page 6: ... 5 1 MOD 746 ER CAT Figs 18 19 1 Insert the spring pin on the shaft using a hammer 2 Fit the chain pinion on the shaft making the pinion seats coincide with the spring pin and tighten the screw with the appropriate washers Fig 17 4 5 2 MOD 746 ER RF Figs 20 21 1 Insert the spring pin on the shaft using a hammer 2 Fit the idle transmissions bracket on the gearmotor flange using the four screws M5 x...

Page 7: ...rom 0 to 4 1 min Thrust force Adjustableover50levels Terminal board inputs Open PartialOpen Openingsafetydevices Closingsafety devices Stop Edge Powersupply Earth On connector inputs Opening and closing limit switch Motorcapacitor Terminal board outputs Flashinglamp Motor 24Vdcaccessoriespowersupply 24Vdcindicator light Timedoutput Electriclockcommand trafficlights Fail safe Rapid connector 5 pinc...

Page 8: ...retrippedduringthegateopening and closing movements They cause immediate reversal of motion and stopping after two seconds Encoder it is tripped if there is an obstacle during gate opening and closing movements It causes immediate reversal of motion and stopping after two seconds N B If two or more safety devices have the same function opening closing opening and closing edge the contacts must be ...

Page 9: ...g 33 Fig 32 Fig 29 Connection of a pair of closing photocells Connection of a pair of opening photocells Connection of a pair of opening photocells a pair of closing photocell and an edge safety device Connection of a pair of closing photocells a pair of opening photocells and a pair of opening closing photocells Connection of two pairs of closing photocells and two edge safety devices ...

Page 10: ...erminal5 anydevice e g apush button which byopeningacontact stopsgatemovement ToinstallseveralSTOPdevices connecttheN C contacts in series fig 25 NB IfSTOPdevicesarenotconnected jumperconnect the STOP and terminals SAFE EDGEsafetydevicecontact terminal6 Thepurposeofthe edge safetydeviceistoprotecttheleafmovementarea duringopening closing Inalllogics duringopeningand closing the safety device rever...

Page 11: ... ref to the equipment 5 5 PROGRAMMING To program operation of the automated system access the PROGRAMMING modewith keysF and andusingthedisplay ontheequipment Attention before attempting to power up the system we advise you to re position the equipment s cover to avoid coming into contact with high voltage parts and to use the push buttons on the cover to activate the keys fig 39 BASICPROGRAMMING ...

Page 12: ...thisfunctionisactivated itenablesafunction test of the photocells before any gate movement If the test fails photocells not serviceable signalled by value on the display thegatedoesnotstartmoving Active Disabled PRE FLASHING 5s Activatestheflashinglampfor5secondsbefore startofmovement Disabled Only before opening Only before closing Before every movement CLOSINGPHOTOCELLSLOGIC Select the tripping ...

Page 13: ...ecision Deceleration disabled from to Deceleration enabled Post limitswitchDECELERATION You can select gate deceleration after the openingandclosinglimit switcheshavebeen tripped Time can be adjusted from to in 0 1 secondsteps If an encoder is used the adjustment is not determined by time but by motor revs thus obtaining greater deceleration precision Deceleration disabled from to Deceleration ena...

Page 14: ...p point If necessary correct the position of the magnets andcheckifthestoppointiscorrect 9 Mark the position of the magnets on the rack and remove them 10 Clean the rack on its fitting points remove the film on the adhesivepartsofthemagnets fig 41ref 1 andre positionthe magnetswiththeadhesivestripincontactwiththerack fig 41 ref 2 6 3 2 Inductivelimit switch Operator 746 has an inductive limit swit...

Page 15: ...rface of the nylon rack Therefore drill until you reach the steel core and screwwiththeself tappingscrews 6 5 CHECK OF MOTOR CONNECTION Check if the motor wiring is as shown in Fig 43 stan dard connection LEDS LIGHTED OFF OP A Commandactivated Command inactive OP B Commandactivated Command inactive FC1 Limit switch free Limit switchengaged FC2 Limit switchfree Limit switch engaged FSW OP Safety de...

Page 16: ...ntrol unit to it Fig 50 Forconnectionandoperation refertothespecificinstructions 11 SPECIALAPPLICATIONS Therearenospecialapplications 12 MAINTENANCE Check the operational efficiency of the system at least once every 6 months especially as regards the efficiency of the safety and release devices including operator thrust force 12 2 OIL TOP UPS Periodically check oil level inside the operator Aonce ...

Page 17: ... i t n o c e s a e l e r n o d n a s k c o L g n i n e p o 2 2 r o f e s o l c o t s e s r e v e R D E K C O L 3 f a e l e h t s e s o l C t c e f f e o N d e l b a s i d N E P O t c e f f e o N t c e f f e o N d e l b a s i d N E P O Tab 3 c E c i g o L S E S L U P S U T A T S E T A G A N E P O B N E P O P O T S S E C I V E D Y T E F A S G N I N E P O S E C I V E D Y T E F A S G N I S O L C E C I...

Page 18: ...o f n e p o o t s e s r e v e R G N I N E P O n o i t a r e p o s p o t S n o i t a r e p o s p o t S d e l b a s i d A N E P O t c e f f e o N 2 2 r o f e s o l c o t s e s r e v e R Tab 3 f B c i g o L S E S L U P S U T A T S E T A G g n i n e p o A N E P O g n i s o l c B N E P O P O T S S E C I V E D Y T E F A S G N I N E P O S E C I V E D Y T E F A S G N I S O L C E C I V E D Y T E F A S L C ...

Page 19: ...mentreceivesanopening command by radiocontrol or from another suitable device it activatesthemotoruntiltheopeningpositionisreached If automatic operating mode was set the gate re closes automaticallyaftertheselectedpausetimehaselapsed Ifthesemi automaticmodewasset asecondpulsemustbesent toclosethedooragain Anopeningpulseduringre closing alwayscausesmovementto bereversed Astoppulse ifsupplied alway...

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