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ENGLISH

When you have made the connections between the 578D 

equipment and the on-board operator interface board, and 

have adjusted the limit-switches (see operator instructions), 

check opening direction as follows:

Cut power to the system.

Release the operator and partially open the door.

Lock the operator, power up the system again and command 

opening. If the door begins its closing movement, change 

opening direction (see Par.5.1).  After you have changed it, 

return to viewing automated system status, and then power 

down and power up the equipment.

NOTE - 

For perfect installation of the 578D equipment, using 

sectional doors operator 541, take care over the following 

aspects:

OPERATING LOGIC ( 

LO

  ) :

If you wish to control the operator 541 by using an UP and 

DOWN push-button, you have to use the following logics: B , 

C , B/C . (REFER TO THE TABLES OF THE LOGICS)

DECELERATION BEFORE (

 rP 

) AND AFTER TRAVEL-STOP (

rA 

)

 

    NOTE:  

NEVER INCREASE THE DEFAULT VALUE OF THE AFTER 

TRAVEL-STOP ( 

rA

 ), SET ON THE CONTROL BOARD

The reduction of the operator’s speed during deceleration 

also reduces the force it can deliver. If the door is not well 

balanced, 541 may not be able to perform deceleration at 

opening (door with strong tendency to close) or at closing 

(door with strong tendency to open), because the delivered 

force is not sufficient to overcome the imbalance. 

 In this case, 

0 must be set as the pre- and post-limitswitch deceleration 

value (see advanced programming in Par.5.2),

 because a 

different value could prevent the limit-switch being reached 

or prevent reversal of motion following tripping of the anti-

crushing system. 

ANTI-CRUSHING SAFETY DEVICE DURING CLOSING: 

although it has an Encoder sensor, the 541 operator cannot 

intrinsically  guarantee  this  safety  device,  because  it  is  not 

fitted  directly  on  the  door,  but  acts  on  the  rope  winding 

shaft.    Therefore,  the  ENCODER  sensor  cannot  detect  any 

obstacle during closing.  In this connection, we recommend 

to observe current legal regulations for protecting the lower 

part of the door.

NOTE - 

For motors with an inductive sensor (746 and 844) take 

care over setting post-limitswitch deceleration and braking: 

if deceleration  is too long or braking is insufficient, the plate 

fitted  on  the  gate  rack  can  go  beyond  the  sensor  until  it 

disengages the sensor. When the gate  is stopped, check if 

only the limit-switch involved is engaged. The relevant LED 

must be off. If it went off and then re-lighted, or if both the 

LEDs of the limit-switches are off, reduce the post-limitswitch 

deceleration value and/or increase braking value. 

At end of programming, run a few complete cycles to check if 

the automated system and the accessories connected to it are 

operating correctly, giving special attention to safety devices, 

operator  thrust  force  adjustment,  and  to  the  anti-crushing 

device (Encoder sensor).  Hand over the "User's guide" page (in 

the operator instructions)  to the customer, and describe how 

the system works, as well as the operator release and locking 

operations indicated in the said guide.

DECELERATION BEFORE (

 rP 

) AND AFTER TRAVEL-STOP (

rA 

)

 

Always set to 0 (ZERO) the deceleration parameters for the 

values: before and after travel-stop

 

rP

  = 0        

 rA

  =  0  

FINAL BRAKING ( 

br 

) :

Always set to  0 (ZERO) the final braking parameter

br

  =  0

6.3 Installation using the 541 operator

6.4 Installation with three-phase operator ( ES: 541 3ph )

7 FINAL OPERATIONS

Summary of Contents for 578D

Page 1: ...4 4 J1 TERMINAL BOARD ACCESSORIES FIG 2 6 4 5 CONNECTOR J2 RAPID CONNECTION TO MINIDEC DECODER AND RP 7 4 6 CONNECTION OF OPERATOR 844 7 4 7 CONNECTION OF OPERATOR 541 7 4 8 CONNECTION OF OPERATORS W...

Page 2: ...an adequate level of safety the Standards mentioned above must be observed in addition to national legal regulations 11 Before attempting any job on the system cut out electrical power 12 The mains po...

Page 3: ...ON Power supply V 6 10 230 Absorbed power W 10 Motor max load W 1000 Accessories max load A 0 5 Operating ambient temperature 20 C 55 C Protection fuses 2 see fig 1 Function logics Automatic Stepped a...

Page 4: ...sing movements They cause immediate reversal of motion and stopping after two seconds Encoder itistrippedifthereisanobstacleduringgateopening and closing movements It causes immediate reversal of moti...

Page 5: ...photocells and a pair of opening closing photocells Connection of a pair of closing photocells a pair of opening photocells and a pair of opening closing photocells Connection of a pair of opening pho...

Page 6: ...contact stops gate movement To install several STOP devices connect the N C contacts in series fig 4 NB IfSTOPdevicesarenotconnected jumperconnect the STOP and terminals SAFE EDGEsafetydevicecontact...

Page 7: ...h respectto theconnectionbetweentheSTOPinputof578D and the SAFETY of the 541 INTERFACE Refer to paragraph 6 3 for instructions on putting into operation To make connections between the 578D equipment...

Page 8: ...FC1 FC2 2 1 FC1 FC2 ENGLISH Fig 21 Fig 19 Fig 20...

Page 9: ...Disabled FINAL BRAKING When the gate engages the opening or closing limit switch a braking stroke can be selected to ensure the leaf is stopped immediately If decelerations are selected braking starts...

Page 10: ...or they reverse it immediately Y Reverse immediately to closing no Restart movement on release ENCODER Iftheencoderisused youmayselectitspresence If the encoder is present and enabled decelerations a...

Page 11: ...nd activated Command inactive OP B Command activated Command inactive FC1 Limit switch free Limit switch engaged FC2 Limit switch free Limit switch engaged FW OP Safety devices disengaged Safety devic...

Page 12: ...crushing system ANTI CRUSHING SAFETY DEVICE DURING CLOSING although it has an Encoder sensor the 541 operator cannot intrinsically guarantee this safety device because it is not fitted directly on th...

Page 13: ...f with Closing Safety devices engaged opens at the 2nd pulse 3 No effect OPEN disabled No effect No effect OPEN disabled Tab 3 b Logic S PULSES GATE STATUS OPEN A OPEN B STOP OPENING SAFETY DEVICES CL...

Page 14: ...ETY DEVICES OP CL SAFETY DEVICE EDGE SAFETY DEVICE CLOSED Opens the leaf No effect No effect OPEN A disabled No effect No effect OPEN A disabled OPEN No effect Closes the leaf No effect OPEN B disable...

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