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ITEM/COMPONENT

32,500KM

CHECKED

42 Months/ 35,000KM

CHECKED

ONROAD

OFFROAD

BATTERY CONDITION

I

T

T

HANDBRAKE CABLE 

I

I/A

I/A

BRAKE LININGS

A

A

I/C/A

BREAKAWAY SYSTEM

CHASSIS LUBE

I

I

L

ELECTRIC WINCHES

I

I

I

12V POWER SYSTEM

I

I

I

HAND WINCHES

I

I/C

I/C

HITCH

I

I

I/L/A

240V POWER SYSTEM

I

I

I

JOCKEY WHEEL

I

I

I

LOCKS AND HINGES

I

I

I/C

PANEL AND PAINT

I

I

I

LPG SYSTEM

I

T

T

PLUMBING SYSTEM

I/C

I/T

I/T

TRUMA WATER HEATER

Refer to appliance manufacturers maintainence instructions for servicing and storage

SEALS AND GROMMETS

I

I

I

SIGNALLING LIGHTS

I/T

I/T

I/T

STRUCTURAL FIXINGS

I

I

I/A

SUSPENSION BUSHES

I

I

L

SUSPENSION TORQUE

A

A

A

TYRE PRESSURE

I/A

I/A

I/A

VENT FILTERS

C

C

C

WHEEL ALIGNMENT

I

I/A

I/A

WHEEL BEARINGS

I

A

RCL

WHEEL NUTS

I/A

I/A

I/A

A=Adjust  C=Clean  I=Inspect  T=Test  R=Replace

RCL=Remove/Clean/Lubricate

MAINTENANCE SCHEDULE

www.ezytrail.com.au

4

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Summary of Contents for WINTON 10

Page 1: ... Caravan www ezytrail com au Read owner s manual before using the equipment Third party component manuals should be read in conjunction with this manual Maintenance guidelines must be met or exceeded failing to meet these guidelines may result in serious injury or death and property damage ...

Page 2: ...eparing for Bad Weather 10 Protecting from Mould 24 STORAGE AND CARE 11 TRIP CHECKLIST 25 Long Term Storage 11 USEFUL ACCESSORIES 25 Interior 11 Levelling Blocks 25 Exterior 11 Wheel Chocks 25 Batteries 11 Covers 26 Internal Surfaces 12 Stone Protection 26 Acrylic Windows 13 TROUBLE SHOOTING 27 Mirrors 13 Electrical 27 Shade and Screen Care 13 Water 27 Toilet Care Maintenance Chemicals 13 Gas 28 S...

Page 3: ...BLE LOAD BY THE VEHICLE MANUFACTURER OR TOW BAR RATING WHICH EVER IS THE LOWEST Exceeding these limits may result in an accident causing serious injury or death and or property damage It is important to load your caravan correctly to distribute weight evenly and achieve a suitable ball weight load and prevent loading in a manner that can cause a camper to sway and or roll excessively left and righ...

Page 4: ...Tank 2 x 80L poly water tanks 4 x Drop Down Adjustable Legs Jockey Wheel 1x 4 5L Gas Bottle Holder 14inch Alloy Wheel 10 Electric brakes with Hand Brake Integrated 4 Speaker Entertainment System with CD DVD USB playback Bluetooth Function with 24 inch HDTV 1x 100Ah Deep Cycle Batteries 12V and 240V Power Electric System USB Outlets Internal Bathroom Ensuite with Premium Shower Sink Cassette Toilet...

Page 5: ...ring travel Consider water tank levels and how they may affect the balance front and back and the percentage of ball weight Overhead cupboards should only be used for lightweight items such as clothes personal items bedding etc Never store heavy items in overhead cupboards Heavy cooking equipment should be stored in lower cupboards Tinned and bottled food for cooking etc should be stored in the pa...

Page 6: ...h lock is down 4 Plug the 7 pin trailer plug into its socket 6 Place chains on SETTING UP YOUR CARAVAN HITCH AND UNHITCH YOUR CARAVAN WINTON SERIES 7 5 Plug in the Anderson plug into rear of vehicle 7 Remove breakaway switch from unit and wrap cord around tow bar 8 Plug breakaway switch back into unit 9 Wind up jockey wheel pull handle and lock into place ...

Page 7: ... risk damage to the lead CHOOSING A SPOT TO SET UP When you arrive at your camp for the night it is important to choose a good spot to camp One that will allow you to rest easy When choosing a spot to set up your caravan start with a flat area with no overhanging trees Birds and bats occupying trees can leave droppings on your caravan that can damage paint Sap can also stain the coating Ensure you...

Page 8: ...ce hoses are disconnected and stowed Pack away and secure all loose items so they can t move and damage themselves or the caravan Secure and lock all cabinet doors and close all drawers Remove and stow the site power lead Ensure doorstep is raised and secured Ensure all windows are closed and locked Close and lock the main door All dust covers in place and secure www ezytrail com au 9 ...

Page 9: ...isure and avoid mould High humidity and cooling temperatures can create condensation additionally condensation can form under mattresses due to temperature differences between warm bodies on top and the bed base being cold from outside temperatures As a precaution you can do the following Check under mattress for moisture before packing up If moisture is found allow to thoroughly dry before closin...

Page 10: ... oxidisation The paint on your caravan should be waxed annually regardless of being kept under cover to protect the surfaces from oxidisation INTERNAL SURFACES Laminates and internal wall surfaces should be cleaned with a damp soft cloth For stubborn marks use a mild detergent based cleaner Do not use cleaners that contain ammonia or caustics ACRYLIC WINDOWS Windows should be cleaned with a clean ...

Page 11: ...e failure For security a wheel clamp or and hitch lock are highly recommended Cleaning Cassette Tank Cassette Tank Cleaner is the recommended product for this application Flush Water Tank Only suitable for Ezytrail models that have a toilet flush tank Do not add to main water tanks Thetford recommend Aqua Rinse Bowl Cleaning Products WINTON SERIES 12 ...

Page 12: ... checked at 5 000km intervals TRAILING ARM PIVOT BOLTS The pivot bolts are a high tensile steel The service interval for these bolts is 1 000km after delivery 10 000km under normal use and 5 000km for harsh off road conditions During travel they should be inspected daily to ensure they have not rotated or become damaged Correct torque is 190Nm 1 2 4 5 6 3 IMPORTANT INFORMATION Wheel nuts must be r...

Page 13: ...uated 4 They can provide some braking independent of the tow vehicle in the event of an emergency The requirements can vary from state to state It s important to check what is required in your state OPERATION When electrical current is fed into the system by the controller it activates the electromagnets in the brakes These electromagnets are energized and are attracted to the rotating surface of ...

Page 14: ...to electrician to ensure this is fitted to your tow vehicle In NSW there is an additional requirement that the breakaway power source be monitored from the driver position with a minimum of a visual alarm for low battery voltage Consult a qualified auto electrician to ensure this is fitted to your vehicle Each state can have different laws in regards to brakeaway systems It s important to check wh...

Page 15: ...r caravan is loaded If the cable is too tight the brakes will be applied as the axle moves backward under spring deflection Adjuster Wheel ADJUSTER To adjust the handbrake cable tension release locknuts To tighten the handbrake cable turn the adjuster wheel in a clockwise direction Once adjusted retighten lock nuts and test Always ensure that wheels turn freely when handbrake is off Overtightened ...

Page 16: ...not possibly anticipate all such variations nor provide advice or cautions as to each Accordingly anyone who departs from the instructions provided in this manual must first establish that they neither compromise their personal safety nor the vehicle integrity by their choice of methods tools or parts IF AT ALL IN DOUBT PLEASE REFER ALL REPAIRS AND MAINTENANCE TO A SUITABLY QUALIFIED OR EXPERIENCE...

Page 17: ... axle This is necessary to retain the balance of your brakes Be sure to replace your shoes only with genuine parts available from our outlets CORROSION PREVENTION It s important to take steps to prevent corrosion of parts on your trailer to extend the service life Many fittings are high tensile or zinc plated Fittings such as this can benefit from additional protection Some helpful products to pre...

Page 18: ... YOUR CARAVAN Your Ezytrail caravan has bottle jack points located on each of the trailing arms on the suspension Never place any part of your body beneath the caravan when suspended by any kind of jack Ensure the body of the caravan is protected from damage by the jack The jacking point on the trailing arm is designed for the head of a bottle jack to fit securely inside the metal ring When using ...

Page 19: ...nd lifecycle from the battery fitted in your camper Give the batteries a maintenance charge at least once a month When possible leave the battery connected to a smart charger that will cycle and maintain the battery during storage If this isn t possible check and charge at regular intervals to prevent excessive discharge If purchasing an after market battery charger always use a quality charger th...

Page 20: ...CONTROL PANEL ELECTRICAL SYSTEMS www ezytrail com au 21 PM 100 Downloadable from www projecta com au ...

Page 21: ...NSTRUCTIONS Supplied with your caravan https www truma com web downloadcenter files truma watersystems ultrarapid bga installation operating aus en pdf NOTE It can take up to a minute or so for the gas to purge the line and flow through the burners WARNING DO NOT OPERATE WHILST TOWING DO NOT OPERATE IN ENCLOSED SPACES GAS WATER SYSTEMS WINTON SERIES 22 Please ensure to remove hot water system cove...

Page 22: ...e digital display shower power level 2 You can select power level 1 10 by turning the dial to the right or the left If the power level is not displayed you should select it via the menu key 3 If the induction cooker detects an excess temperature on the hob during cooking it displays an error message E6 The heating process is stopped and the device switches to stand by mode for 60 seconds 4 The err...

Page 23: ...points PRE HOOK UP Safety breakaway switch lanyard connected Mains water input disconnected and capped Spare wheel carrier securely latched and locked Grey water sullage pipe disconnected Windows latched and locked caravans Roof latches and locking pins fitted secure Handbrake lever released Power system shut down except essential services Hot water system cover fitted and secure Truma models Roof...

Page 24: ...el ground it is recommended to chock both sides of the wheel On a hill you should chock the wheels on the downhill side ensuring the chocks are firmly pressed against the tyre COVERS Hard floor campers and caravans will benefit greatly from a storage cover Perishable fittings such as rubber seals and plastic will be protected from UV radiation Paint and gelcoat finishes will oxidise less and this ...

Page 25: ...anel Contact dealer for warranty or replacement Faulty battery Have battery tested and replaced if faulty Lights or plugs not working Tripped circuit breaker 2 Reset breaker Poor connection 3 Find and rectify Circuit switch OFF 1 Check control panel and switch to ON No power to fridge Tripped circuit breaker Reset breaker Poor connection Find and rectify Circuit switch OFF 1 Check control panel an...

Page 26: ...phragm Repair or replace pump GAS PROBLEM POSSIBLE CAUSE SOLUTION Cooker not igniting Gas will not ignite Replace PIEZO Battery Gas bottle empty Fill gas bottle Gas bottle not turned on Turn on valve on gas bottle Gas hose on cooker not connected Check bayonet is securely connected into receiver Stove dirty Clean stove of grease dirt buildup Kinked hose Check hose is not twisted and kinked Regulat...

Page 27: ...Brake adjustment Adjust Brakes Glazed brake Linings Re burnish or replace linings Overloaded trailer Correct loading Check at weighbridge Brakes Locking Poor Synchronising with controller Adjust controller Poor Adjustment Adjust brakes as per instructions Faulty controller Test and rectify or replace Loose bent or broken components Inspect and replace components Insufficient wheel load dual Axle C...

Page 28: ...re these items when travelling TRIP PLANNING When planning remote trips always consider where you will resupply for fuel food and water Some remote fuel stations may run out of fuel during busy periods or times when large fuel trucks are unable to access the area due to road conditions and closures or simply close outside of the season Always check conditions and availability of fuel before settin...

Page 29: ...due to unauthorised modifications misuse abuse incorrect assembly improper and irregular maintenance or accident or collision Any work performed under an authorised warranty claim approved by Ezytrail must be performed by Ezytrail or an authorised representative of Ezytrail and only with the express written permission of Ezytrail Any affiliates representatives associates agents suppliers resellers...

Page 30: ... by other rights and remedies of Consumer Law in relation to the goods and or services to which this warranty relates LODGING A CLAIM All warranty claims MUST BE LODGED through our website using our online Warranty Claim Form CONTACT If you have any further questions relating to warranties or are unsure about any aspect of this section then please contact us Phone 1300 399 875 Online www ezytrailc...

Page 31: ...fe travelling and your owner obligations under our warranty policy Servicing should always be carried out by a competent person with relevant experience WARNING NEVER WORK BENEATH THE CARAVAN WHILE SUSPENDED ON A JACK ALWAYS USE JACK STANDS WITH AN ADEQUATE SWL SAFE WORKING LOAD ALWAYS USE DEDICATED JACKING POINTS 240V APPLIANCES AND WIRING MUST ONLY BE SERVICED AND REPAIRED BY A QUALIFIED TRADESP...

Page 32: ...AND HINGES I I A I A PANEL AND PAINT I I LPG SYSTEM I T T PLUMBING SYSTEM I T T SWIFT WATER HEATER T T TRUMA WATER HEATER Refer to appliance manufacturers maintainence instructions for servicing and storage SEALS AND GROMMETS I I I SIGNALLING LIGHTS I T I T I T STRUCTURAL FIXINGS I I A I A SUSPENSION BUSHES I I SUSPENSION TORQUE A A TYRE PRESSURE I I A I A VENT FILTERS C C WHEEL ALIGNMENT I I A I ...

Page 33: ... C PANEL AND PAINT I I I LPG SYSTEM I T T PLUMBING SYSTEM I C I T I T TRUMA WATER HEATER Refer to appliance manufacturers maintainence instructions for servicing and storage SEALS AND GROMMETS I I I SIGNALLING LIGHTS I T I T I T STRUCTURAL FIXINGS I I I A SUSPENSION BUSHES I I L SUSPENSION TORQUE A A A TYRE PRESSURE I A I A I A VENT FILTERS C C C WHEEL ALIGNMENT I I A I A WHEEL BEARINGS I A RCL WH...

Page 34: ...CKS AND HINGES I I L A I L A PANEL AND PAINT I I I LPG SYSTEM I I T I T PLUMBING SYSTEM I C I T I T TRUMA WATER HEATER Refer to appliance manufacturers maintainence instructions for servicing and storage SEALS AND GROMMETS I I I SIGNALLING LIGHTS I T I T I T STRUCTURAL FIXINGS I I A I A SUSPENSION BUSHES I L RCL SUSPENSION TORQUE A A A TYRE PRESSURE I A I A I A VENT FILTERS C C C WHEEL ALIGNMENT I...

Page 35: ... C PANEL AND PAINT I I I LPG SYSTEM I T T PLUMBING SYSTEM I C I T I T TRUMA WATER HEATER Refer to appliance manufacturers maintainence instructions for servicing and storage SEALS AND GROMMETS I I I SIGNALLING LIGHTS I T I T I T STRUCTURAL FIXINGS I I I A SUSPENSION BUSHES I I L SUSPENSION TORQUE A A A TYRE PRESSURE I A I A I A VENT FILTERS C C C WHEEL ALIGNMENT I I A I A WHEEL BEARINGS I A RCL WH...

Page 36: ... L A LOCKS AND HINGES I I I L A PANEL AND PAINT I I I LPG SYSTEM I I T I T PLUMBING SYSTEM I C I T I T TRUMA WATER HEATER Refer to appliance manufacturers maintainence instructions for servicing and storage SEALS AND GROMMETS I I I SIGNALLING LIGHTS I T I T I T STRUCTURAL FIXINGS I I A I A SUSPENSION BUSHES I L RCL SUSPENSION TORQUE A A A TYRE PRESSURE I A I A I A VENT FILTERS C C C WHEEL ALIGNMEN...

Page 37: ...I L A 240V POWER SYSTEM I I I JOCKEY WHEEL I I I LOCKS AND HINGES I I I C PANEL AND PAINT I I I LPG SYSTEM I T T PLUMBING SYSTEM I C I T I T TRUMA WATER HEATER Refer to appliance manufacturers maintainence instructions for servicing and storage SEALS AND GROMMETS I I I SIGNALLING LIGHTS I T I T I T STRUCTURAL FIXINGS I I I A SUSPENSION BUSHES I I L SUSPENSION TORQUE A A A TYRE PRESSURE I A I A I A...

Page 38: ... HITCH I I L A I L A 240V POWER SYSTEM I I T I T JOCKEY WHEEL I I L A I L A LOCKS AND HINGES I I I L A PANEL AND PAINT I I I LPG SYSTEM I I T I T PLUMBING SYSTEM I C I T I T TRUMA WATER HEATER Refer to appliance manufacturers maintainence instructions for servicing and storage SEALS AND GROMMETS I I I SIGNALLING LIGHTS I T I T I T STRUCTURAL FIXINGS I I A I A SUSPENSION BUSHES I L RCL SUSPENSION T...

Page 39: ... C PANEL AND PAINT I I I LPG SYSTEM I T T PLUMBING SYSTEM I C I T I T TRUMA WATER HEATER Refer to appliance manufacturers maintainence instructions for servicing and storage SEALS AND GROMMETS I I I SIGNALLING LIGHTS I T I T I T STRUCTURAL FIXINGS I I I A SUSPENSION BUSHES I I L SUSPENSION TORQUE A A A TYRE PRESSURE I A I A I A VENT FILTERS C C C WHEEL ALIGNMENT I I A I A WHEEL BEARINGS I A RCL WH...

Page 40: ... L A LOCKS AND HINGES I I I L A PANEL AND PAINT I I I LPG SYSTEM I I T I T PLUMBING SYSTEM I C I T I T TRUMA WATER HEATER Refer to appliance manufacturers maintainence instructions for servicing and storage SEALS AND GROMMETS I I I SIGNALLING LIGHTS I T I T I T STRUCTURAL FIXINGS I I A I A SUSPENSION BUSHES I L RCL SUSPENSION TORQUE A A A TYRE PRESSURE I A I A I A VENT FILTERS C C C WHEEL ALIGNMEN...

Page 41: ... C PANEL AND PAINT I I I LPG SYSTEM I T T PLUMBING SYSTEM I C I T I T TRUMA WATER HEATER Refer to appliance manufacturers maintainence instructions for servicing and storage SEALS AND GROMMETS I I I SIGNALLING LIGHTS I T I T I T STRUCTURAL FIXINGS I I I A SUSPENSION BUSHES I L L SUSPENSION TORQUE A A A TYRE PRESSURE I A I A I A VENT FILTERS C C C WHEEL ALIGNMENT I I A I A WHEEL BEARINGS I A RCL WH...

Page 42: ...A LOCKS AND HINGES I I I L A PANEL AND PAINT I I I LPG SYSTEM I I T I T PLUMBING SYSTEM I C I T I T TRUMA WATER HEATER Refer to appliance manufacturers maintainence instructions for servicing and storage SEALS AND GROMMETS I I I SIGNALLING LIGHTS I T I T I T STRUCTURAL FIXINGS I I A I A SUSPENSION BUSHES I L RCL SUSPENSION TORQUE A A A TYRE PRESSURE I A I A I A VENT FILTERS C C C WHEEL ALIGNMENT I...

Page 43: ...1 Slide awning from back to front in rail 2 Insert corner poles 3 Attach guy ropes on each side 4 Insert centre pole through annex 5 Re adjust guide ropes to suit 1 2 3 4 WINTON 10 FLY AWNING 44 ...

Page 44: ...AWNINGS SUNSHINE AIR PRO Sunshine AIR Pro VW User Guide 4 SUITABLE FOR SUNSHINE AIR PRO VW 45 44 ...

Page 45: ...2 1 OPE N CLO SE 3 5 6 4 46 ...

Page 46: ...8 A 7 12 11 9 B 45 3 D C A B C B C D D A 10 B 47 ...

Page 47: ...OPTIONAL SIDE WALL 13 14 E G E F F 15 16 E F G 48 ...

Page 48: ...areas where the taping is damaged or has peeled away through wear and tear It can also be applied to areas where a leak may have developed Dometic seam sealant is available for purchase through your local retailer or dometic com The awning keder beading is sewn to the awning with a special water repellant sewing thread This thread swells when wet to fill the needle holes but the thread needs to be...

Page 49: ...of the canopy at an equal distance away from the vehicle and in line with each other Pegging point B Loosen the quick pitch straps and peg them out diagonally from the corners 9b Tighten the quick pitch straps once in position 10b Clip the storm straps into place 11c and hook the pegging O ring onto the bottom of the strap 12d and peg Keep pumping until the ideal inflation pressure of 9 psi 0 62 B...

Page 50: ...Fiamma F45S Royal Grey Awning 51 ...

Page 51: ...Fiamma F45S Royal Grey Awning 52 ...

Page 52: ...Fiamma F45S Royal Grey Awning 53 ...

Page 53: ...4 P 02 9754 2176 Coffs Harbour COFFS CANVAS CAMPERS 1 Keona Court Coffs Harbour NSW 2450 P 02 6651 2960 QUEENSLAND Sunshine Coast Branch Office 55 57 Lear Jet Drive Caboolture QLD 4510 P 07 5348 0240 Townsville Branch Office 62 Punari Street Currajong QLD 4812 P 07 4725 3806 SOUTH AUSTRALIA Adelaide Branch Office 283 North East Road Hampstead Gardens SA 5086 P 08 8261 5865 WESTERN AUSTRALIA Cannin...

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