BODY
Page C-7
Repair and Service Manual
Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notes, Cautions and Warnings.
B
B
.
The foot rest is heavy and awkward to handle.
To prevent possible personal injury, it is
strongly recommended that adequate help or
a lifting device be used to remove the foot rest
from the vehicle.
Rear Bumper Replacement
Tool List
Qty. Reqd.
Electric/Air drill .............................................................1
Drill bit, 7/32"................................................................1
Flat tip screwdriver.......................................................1
Allen wrench, 7/32" ......................................................1
For Golf Cars, drill out rivets (48) located at each end of
the rear bumper (49) (Ref. Fig. 3 on Page C-3). Care-
fully remove the plugs (53) with a screwdriver. Remove
the shoulder bolts (52) underneath the plugs. Remove
the rear bumper.
To replace the bumper, place the rear bumper against
the rear body panel and tighten the shoulder bolts (52)
to 9 - 12 ft. lbs. torque (Ref. Fig. 3 on Page C-3).
Replace the plugs. Using the existing holes in the frame
as a guide, drill holes in the bumper from underneath
the vehicle and install new rivets.
For Shuttle 2+2, remove bolt (50) and J-nut (51) located
at each end of the rear bumper (49) (Ref. Fig. 3 on
Page C-3). Carefully remove the plugs (53) with a
screwdriver. Remove the shoulder bolts (52) under-
neath the plugs. Remove the rear bumper.
To install this type bumper, engage the top of the
bumper with the underside of the fenders. Push bumper
upward as fender slides between the bumper clips and
the bumper.
Insert bolts through holes in the bumper into the frame
and tighten to 9 - 12 ft. lbs. torque.
Tap a bumper cover plug into each hole.
Secure each end of the bumper to the fender with bolt
and J-nut.
