Ezgo 605584-DK, Owner'S Manual And Service Manual

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Page iv
TABLE OF CONTENTS
Owner’s Manual and Service Guide
SERIAL NUMBER LABEL & LOCATION .......................................................................................................... 13
Fig. 15 Serial Number Plate & Location .............................................................................................. 13
PERIODIC SERVICE SCHEDULE ................................................................................................................... 14
Fig. 16 Periodic Service Schedule ...................................................................................................... 14
TIRE INSPECTION ........................................................................................................................................... 15
CHECKING THE OIL LEVEL ............................................................................................................................ 15
Fig. 17 Clean Entire Dipstick ............................................................................................................... 16
Fig. 18 Check Oil Level on Dipstick ..................................................................................................... 16
CHANGING THE OIL ........................................................................................................................................ 16
Fig. 19 Oil Viscocity Chart ................................................................................................................... 16
Fig. 20 Clean Top of Engine ................................................................................................................ 16
Fig. 21 Remove Oil Filter ..................................................................................................................... 17
Fig. 22 Clean Oil Filter ......................................................................................................................... 17
Fig. 23 Blowing Out Oil Filter ............................................................................................................... 17
Fig. 24 Add Engine Oil ........................................................................................................................ 17
STARTER/GENERATOR BELT TENSION ....................................................................................................... 18
Fig. 25 Checking Belt Tension with Gauge ......................................................................................... 18
Fig. 26 Checking Belt Tension Manually ............................................................................................. 18
Fig. 27 Adjusting Belt Tension ............................................................................................................. 18
BATTERY CLEANING ...................................................................................................................................... 18
Fig. 28 Preparing Acid Neutralizing Solution ....................................................................................... 19
BRAKES ............................................................................................................................................................ 19
Fig. 29 Typical Brake Performance Test ............................................................................................. 19
AIR INTAKE AND COOLING FINS ................................................................................................................... 20
Fig. 30 Cleaning Air Intake .................................................................................................................. 20
Fig. 31 Cleaning the Cooling Fins ....................................................................................................... 20
REAR AXLE ...................................................................................................................................................... 20
Fig. 32 Add, Check and Drain Rear Axle Lubricant ............................................................................. 20
AIR CLEANER INSPECTION AND REPLACEMENT ....................................................................................... 21
.......................................................................................................................................................................... 21
Fig. 33 Canister Type Air Cleaner ....................................................................................................... 21
LUBRICATION .................................................................................................................................................. 21
Fig. 34 Lubrication Points .................................................................................................................... 21
SPARK PLUGS ................................................................................................................................................. 21
DIRECTION SELECTOR (Dual Cable system) ................................................................................................. 22
Fig. 35 Shift Cable Adjustment ............................................................................................................ 22
PROLONGED STORAGE ................................................................................................................................. 22
HARDWARE ..................................................................................................................................................... 22
Fig. 36 Torque Specification ................................................................................................................ 23
CAPACITIES AND REPLACEMENT PARTS ................................................................................................... 23
Fig. 37 Capacities and Replacement Parts ......................................................................................... 23
GENERAL SPECIFICATIONS ................................................................................................ 25
TXT- GASOLINE ............................................................................................................................................... 26
TXT GASOLINE - FREEDOM™ SE .................................................................................................................. 27
TXT GASOLINE - FREEDOM™ LE .................................................................................................................. 28
TXT GASOLINE - FREEDOM™ HP SE ............................................................................................................ 29
TXT GASOLINE - FREEDOM™ HP LE ............................................................................................................ 30
TXT GASOLINE - SHUTTLE 2+2 ..................................................................................................................... 31
Fig. 36 Vehicle Dimensions ................................................................................................................. 32
VEHICLE WARRANTIES ........................................................................................................ 35
DOMESTIC WARRANTY .................................................................................................................................. 36
CALIFORNIA EVAPORATIVE EMISSION CONTROL WARRANTY STATEMENT ......................................... 39
LABELS AND PICTOGRAMS .............................................................................. Appendix A-1
DECLARATION OF CONFORMITY (EUROPE ONLY) ....................................... Appendix B-1