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Ezgo 605584-DK, Owner'S Manual And Service Manual

The Ezgo 605584-DK Owner's Manual and Service Manual is a comprehensive guide for maintaining and operating your Ezgo product. With easy-to-follow instructions, troubleshooting tips, and detailed diagrams, this manual ensures a smooth user experience. Download it for free from manualshive.com to have all the necessary information at your fingertips.

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Owner’s Manual and Service Guide

Page ix

S A F E T Y   I N F O R M AT I O N

GENERAL

The following text is provided as recommended by part II of ANSI/ITSDF B56.8-2006. E-Z-GO strongly endorses the
contents of this specification.

PART II
FOR THE USER

4 GENERAL SAFETY PRACTICES

4.1

Introduction

4.1.1

Like other machines, carriers can cause injury if improperly used or maintained. Part II contains broad safety

practices applicable to carrier operations. Before operation, the user shall establish such additional specific safety
practices as may reasonably be required for safe operation.

4.2

Stability

4.2.1

 Experience has shown that carriers which comply with the provisions stated in para. 7.3.9 are stable when

properly operated and when operated in accordance with specific safety rules and practices established to meet actual
operating terrain and conditions. However, improper operation, faulty maintenance, or poor housekeeping may contrib-
ute to a condition of instability and defeat the purpose of the standard. Some of the conditions which may affect stability
are failure of the user to follow safety practices; also, ground and floor conditions, grade, speed, loading, the operation
of the carrier with improper loads, battery weight, dynamic and static forces, and the judgement exercised by the car-
rier operator.

(a)  The user shall train carrier operators to adhere strictly to the operating instructions stated in this Standard.

(b)  The user shall survey specific operating conditions and environment, and establish and train carrier operators to

comply with additional, specific safety practices.

4.3

Nameplates, Markings, Capacity, and Modifications

4.3.1

The user shall maintain in a legible condition all nameplates, warnings, and instructions which are supplied

by the manufacturer.

4.3.2

The user shall not perform any modification or addition which affects capacity or safe operation, or make any

change not in accordance with the owner’s manual without the manufacturer’s prior written authorization. Where
authorized modifications have been made, the user shall ensure that capacity, operation, warning, and maintenance
instruction plates, tags, or decals are changed accordingly.

4.3.3

As required under paras. 4.3.1 or 4.3.2, the manufacturer shall be contacted to secure new nameplates,

warnings, or instructions which shall then be affixed in their proper place on the carrier.

4.4

Fuel Handling and Storage

4.4.1

The user shall supervise the storage and handling of liquid fuels (when used) to be certain that it is in accor-

dance with appropriate paragraphs of ANSI/NFPA 505 and ANSI/NFPA 30.

4.4.2

Storage and handling of liquefied petroleum gas fuels shall be in accordance with appropriate paragraphs of

ANSI/NFPA 505 and ANSI/NFPA 58. If such storage or handling is not in compliance with these standards, the user
shall prevent the carrier from being used until such storage and handling is in compliance with these standards.

4.5

Changing and Charging Storage Batteries for Electric Personnel and Burden Carriers

4.5.1

The user shall require battery changing and charging facilities and procedures to be in accordance with

appropriate paragraphs of ANSI/NFPA 505.

Summary of Contents for 605584-DK

Page 1: ...GASOLINE POWERED TXT GOLF CARS PERSONAL VEHICLES REVISED NOVEMBER 2006 OWNER S MANUAL AND SERVICE GUIDE 605584 GB ...

Page 2: ... chemicals known to cause cancer and reproductive harm BATTERY WARNING WASH HANDS AFTER HANDLING WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to cause cancer and reproductive harm BATTERIES CONTAIN LEAD AND RELATED PARTS 14 25 DO NOT DRIVE ACROSS SLOPES IN EXCESS OF 14 Throughout this guide NOTE CAUTION and WARNING will be used A NOTE indi...

Page 3: ...ld and the information contained in this manual is subject to change without notice E Z GO Division of TEXTRON Inc is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual TO CONTACT US NORTH AMERICA TECHNICAL ASSISTANCE WARRANTY PHONE 1 800 774 3946 FAX 1 800 448 8124 SERVICE PARTS PHONE 1 888 GET EZGO 1 888 438 394...

Page 4: ...djusting the governor to permit vehicle to operate at above factory specifications will void the vehicle warranty When servicing engines all adjustments and replacement components must be per original vehicle specifications in order to maintain the United States of America Federal and State emission certification applicable at the time of manufacture BATTERY PROLONGED STORAGE All batteries will se...

Page 5: ...tick 5 COLD STARTING 5 STARTING AND DRIVING 5 STARTING THE VEHICLE ON A HILL 5 COASTING 5 FUEL 5 Fig 8 Fueling 6 BATTERY 6 LABELS AND PICTOGRAMS 6 SUN TOP AND WINDSHIELD 6 VEHICLE CLEANING AND CARE 7 VEHICLE CLEANING 7 REPAIR 8 LIFTING THE VEHICLE 8 Fig 9 Lifting the Vehicle 8 WHEELS AND TIRES 8 Tire Repair 8 Wheel Installation 9 Fig 10 Wheel Installation 9 LIGHT BULB REPLACEMENT 9 Fig 11 Headligh...

Page 6: ... Brake Performance Test 19 AIR INTAKE AND COOLING FINS 20 Fig 30 Cleaning Air Intake 20 Fig 31 Cleaning the Cooling Fins 20 REAR AXLE 20 Fig 32 Add Check and Drain Rear Axle Lubricant 20 AIR CLEANER INSPECTION AND REPLACEMENT 21 21 Fig 33 Canister Type Air Cleaner 21 LUBRICATION 21 Fig 34 Lubrication Points 21 SPARK PLUGS 21 DIRECTION SELECTOR Dual Cable system 22 Fig 35 Shift Cable Adjustment 22 ...

Page 7: ...transportation vehicles BE OPER ATED ONLY BY PERSONS WITH VALID DRIVERS LICENSES AND IN ACCORDANCE WITH APPLICABLE STATE REQUIREMENTS This restriction is important to the SAFE USE AND OPERATION of the product On behalf of E Z GO I am directing that E Z GO Branch personnel Distributors and Dealers advise all customers to adhere to this SAFETY RESTRICTION in connection with the use of all products n...

Page 8: ... speed of other vehicles when used in a golf course environment Additionally speed should be further moderated by the environmental conditions terrain and common sense GENERAL OPERATION Always Use the vehicle in a responsible manner and maintain the vehicle in safe operating condition Read and observe all warnings and operation instruction labels affixed to the vehicle Follow all safety rules esta...

Page 9: ...area that is free of both vehicular and pedestrian traffic Replace damaged or missing warning caution or information labels Keep complete records of the maintenance history of the vehicle The manufacturer cannot anticipate all situations therefore people attempting to maintain or repair the vehicle must have the skill and experience to recognize and protect themselves from potential situations tha...

Page 10: ...Owner s Manual and Service Guide Notes Page viii SAFETY INFORMATION ...

Page 11: ...environment and establish and train carrier operators to comply with additional specific safety practices 4 3 Nameplates Markings Capacity and Modifications 4 3 1 The user shall maintain in a legible condition all nameplates warnings and instructions which are supplied by the manufacturer 4 3 2 The user shall not perform any modification or addition which affects capacity or safe operation or make...

Page 12: ... and or visual device s are maintained in good operating condition 4 9 2 The user shall determine if operating conditions require the carrier to be equipped with additional sound pro ducing and or visual devices and be responsible for providing and maintaining such devices in accordance with the manufacturer s recommendations 5 OPERATING SAFETY RULES AND PRACTICES 5 1 Personnel and Burden Carrier ...

Page 13: ...equipment 5 4 8 Operators shall not add to or modify the carrier 5 4 9 Carriers shall not be parked or left unattended such that they block or obstruct fire aisles access to stair ways or fire equipment 5 5 Traveling 5 5 1 Observe all traffic regulations including authorized speed limits Under normal traffic conditions keep to the right Maintain a safe distance based on speed of travel from a carr...

Page 14: ...ion 5 7 2 If during operation the carrier becomes unsafe in any way the matter shall be reported immediately to the designated authority and the carrier shall not be operated until it has been restored to safe operating condition 5 7 3 Do not make repairs or adjustments unless specifically authorized to do so 5 7 4 The engine shall be stopped and the operator shall leave the carrier while refuelin...

Page 15: ...ly and maintained in a safe operating condition m Special carriers or devices designed and approved for hazardous area operation shall be inspected to ensure that maintenance preserves the original approved safe operating features n Fuel systems shall be checked for leaks and condition of parts If a leak is found action shall be taken to prevent the use of the carrier until the leak has been elimi...

Page 16: ...Owner s Manual and Service Guide Notes Page xiv SAFETY INFORMATION ...

Page 17: ... implement a golf car safety pro gram It is suggested and recommended that Part II be reprinted in the golf car manufacturer s operation and service manuals to encourage safe operations and practices at the controlling party s facility 5 2 Safety Survey The controlling party shall perform a safety survey of its premises periodically and as conditions warrant identify areas where golf cars should n...

Page 18: ...the pedestrian traffic If avoidance of the interaction is not possible or is highly impractical signs shall be erected warning pedestrians of the golf car traffic Signs shall also be erected warning golf car operators of the pedestrian traffic and to drive slowly and with caution 6 MAINTENANCE 6 1 Introduction Golf cars may become hazardous if maintenance is neglected or improperly performed Prope...

Page 19: ... and type of maintenance Controlling Party should periodically inspect maintenance log to ensure currency and complete ness of entries 6 2 4 The controlling party shall maintain all Danger Warning and Caution labels collectively and individually safety labels nameplates serial numbers and instructions when supplied by the manufacturer in a legible condition 6 2 5 The controlling party shall not pe...

Page 20: ...ontrolling party shall supervise the storage and handling of liquid fuels in accordance with ANSI NFPA 30 7 4 Storage and handling of liquefied petroleum gas fuels shall be in accordance with ANSI NFPA 58 7 5 TThe controlling party shall periodically inspect charging and storage areas or facilities and review procedures to be certain that the procedures in 7 1 through 7 4 inclusive are being follo...

Page 21: ...SE Read understand and follow the safety label on the instrument panel Be sure you understand how to oper ate the vehicle its equipment and how to use it safely Maintaining good performance depends to a large extent on the operator Hydrogen gas is generated as a natural part of the lead acid battery charging process A 4 concentration of hydrogen gas is explosive and could cause severe injury or de...

Page 22: ...al with the key switch in the OFF position DIRECTION SELECTOR To reduce the possibility of component damage the vehicle must be completely stopped before moving the direction selector Located on the seat support panel this lever permits the selection of either F forward or R reverse Ref Fig 3 on page 2 Vehicle should be left in F when unattended Fig 3 Direction Selector CHOKE The choke is used to ...

Page 23: ...rols If key switch is ON and park brake is set depressing the accelerator inadvertently will release the park brake and will cause the vehicle to move which could cause severe injury or death Depressing the accelerator pedal will release the park brake if it is engaged This is a feature to assure the vehi cle is not driven with the park brake engaged Depress ing the accelerator pedal is not the pr...

Page 24: ...t Turn the key to the OFF position whenever the vehicle is parked To prevent inadvertent movement when the vehicle is to be left unattended engage the park brake move direction selector to for ward position turn key to OFF position and remove key Make sure that the direction selector is in correct position before attempting to start the vehicle Always bring the vehicle to a complete stop before sh...

Page 25: ...the accelerator pedal is released the igni tion circuit is de energized and the engine stops To stop the vehicle more quickly depress the ser vice brake pedal When the direction selector is in the reverse position a warning signal will sound to indicate that the vehicle is ready to run in reverse STARTING THE VEHICLE ON A HILL To reduce the possibility of roll back which could result in severe inj...

Page 26: ...not idle therefore the battery cannot be charged while the vehicle is stopped Do not operate accessory items such as lights excessively while the vehicle is stopped The generator is capable of supplying 35 amps there fore operation of all accessories could result in the dis charge of the battery even though the engine is running and the generator operating Discharging the battery is known as deep ...

Page 27: ... parts department Normal cleaning of vinyl seats and plastic or rubber trim requires the use of a mild soap solution applied with a sponge or soft brush and wipe with a damp cloth Removal of oil tar asphalt shoe polish etc will require the use of a commercially available vinyl rubber cleaner The painted surfaces of the vehicle provide attractive appearance and durable protection Frequent washing w...

Page 28: ...ace a jack stand under the outer ends of the rear axle Lower the jack and test the stability of the vehicle on the two jack stands Place the jack at the center of the front axle Raise the vehicle enough to place jack stands under the frame crossmember as indicated Lower the jack and test the stability of the vehicle on all four jack stands If only the front or rear of the vehicle is to be raised p...

Page 29: ...parts outlets and have the advantage of not requiring the tire be removed from the wheel If the tire is flat remove the wheel and inflate the tire to the maximum recommended pressure for the tire Immerse the tire in water to locate the leak and mark with chalk Insert tire plug in accordance with manufacturer s instructions To reduce possibility of severe injury be sure mounting demounting machine ...

Page 30: ...iated with this kind of vehicle the generator is more than adequate to maintain the battery charge level The generator is not designed to charge a discharged battery When engine starts the clutches engage and cause vehicle to move making jump starting both dangerous and impractical If the vehicle battery has become discharged it must be charged using a 12 volt charger that is rated at 10 amps or l...

Page 31: ...k is located at the direc tion selector or the rear axle On Rear Axle To operate Position direction selector lever between F and R Turn key switch to OFF Rotate pin on rear axle shift lever as shown Ref Fig 13 on page 11 The pin will snap into a cavity in the differential case When in this position the direction selector remains locked in the neutral position To unlock the direction selector pull ...

Page 32: ... is in a no load condition Wear eye protection when work ing on the vehicle Use extra care when working around batteries or using solvents or compressed air To reduce the possibility of causing an elec trical arc which could result in a battery explosion turn off all electrical loads from the battery before removing battery wires Wrap wrenches with vinyl tape to reduce the possi bility of a droppe...

Page 33: ...nual Some service procedures may require the vehicle to be lifted Refer to LIFTING THE VEHICLE for proper lifting procedure and safety information Two serial number and manufacture date code plates are on the vehicle One is placed on the body below the front driver side of the seat The other is located on the chassis between the seat back supports To access it raise the seat and lift up the flap o...

Page 34: ... DO NOT LUBRICATE CABLE SERVICE BRAKE MECHANICAL BRAKES 9Conduct brake performance test PARK BRAKE 9Check brake performance and adjust if required CHOKE CABLE 9Check for smooth movement and adjustment DO NOT LUBRICATE CABLE CARBURETOR LINKAGE 9Check attachment adjust as required DIRECTION SELECTOR 9Check attachment adjust as required ENGINE 9Check for unusual noise vibration acceleration oil leaks...

Page 35: ...Check for excessive play and tightness of retaining nuts STEERING ASSEMBLY 9Check bellows and pinion seal for damage or grease leakage RACK END BALL JOINT Lubricate use wheel bearing grease REAR AXLE 9Check for unusual noise and loose or missing mounting hardware AIR FILTER ELEMENT 9Check filter element clean replace as required OIL FILTER Clean in solvent at oil change replace O rings if required...

Page 36: ... longevity the engine oil should be replaced every 125 hours of operation or semi annually whichever comes first The selection of oil is dependent upon the service that the vehicle will perform Most vehicles require 10W 30 oil whereas vehicles used at capacity or near capacity load applications will require 10W 40 oil after run in Ref Fig 19 on page 16 To reduce the possibility of severe injury we...

Page 37: ...e filter mounting plate with the holes in the engine Install and hand tighten the bolts before tightening them firmly Add slightly less than 1 1 2 quarts 1 4 liters to allow for possible residual oil left in engine Ref Fig 24 on page 17 The oil must be high quality oil that meets or exceeds API SF SG CC standards Ref Fig 37 on page 23 Check oil level on dipstick If necessary continue to add oil sl...

Page 38: ... down the adjustment bolt until proper belt tension is achieved Hold the lower nut in place and tighten the upper jam nut against it Ref Fig 27 on page 18 Fig 27 Adjusting Belt Tension Tighten the starter generator pivot bolt BATTERY CLEANING To reduce the possibility of damage to vehicle or floor neutralize acid before rinsing battery To reduce the possibility of damage to electrical compo nents ...

Page 39: ...reduce the possibility of severe injury or death always evaluate pedal travel before operating a vehicle to verify some braking func tion is present All driving brake tests must be done in a safe location with regard for the safety of all person nel Fig 29 Typical Brake Performance Test Over time a subtle loss of performance may take place there fore it is important to establish the standard with ...

Page 40: ...from pedal The vehicle should stop aggressively The wheel brakes may or may not lock Observe the vehicle stopping location or measure the vehicle stopping distance from the point at which the brakes were latched The vehicle should stop within the normal range of stopping distances If the vehicle stops more than 4 ft 1 2 m beyond the accept able stopping distance or pulls to one side the vehicle ha...

Page 41: ...er Type Air Cleaner The air cleaner element is accessible by unsnapping the clips on the air canister and removing the cover and air filter element Ref Fig 33 on page 21 Clean inside of cover cannister and dust collector Install the element and cover the same way they were removed Be sure the positioning arrow on cover is pointing upward and all the clips are fastened securely Cleaning the Air Fil...

Page 42: ...Always wear safety glasses while refueling to prevent possible eye injury from gasoline or gasoline vapor Keep hands clothing and jewelry away from moving parts Use care not to contact hot objects Raise the rear of the vehicle and support on jack stands before attempting to run the engine Preparing the engine for a prolonged storage period 30 days or more calls for a few simple steps to prevent a ...

Page 43: ... 102 130 176 125 169 190 258 Grade 5 Grade 8 6 8 13 18 23 31 35 47 55 75 80 108 110 149 200 271 320 434 480 651 6 8 18 24 35 47 55 75 80 108 110 149 170 230 280 380 460 624 680 922 BOLT SIZE Class 5 8 Grade 2 M4 M5 M6 M8 M10 M12 M14 1 2 2 3 4 6 10 14 20 27 35 47 55 76 4 Class 8 8 Grade 5 2 3 4 6 7 10 18 24 35 47 61 83 97 131 Class 10 9 Grade 8 3 4 6 8 10 14 25 34 49 66 86 117 136 184 5 8 8 8 10 9 ...

Page 44: ...RATION AND SERVICE INFORMATION Page 24 Owner s Manual and Service Guide Read all of Manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings Notes ...

Page 45: ...Page 25 GENERAL SPECIFICATIONS Owner s Manual and Service Guide GENERAL SPECIFICATIONS ...

Page 46: ...luding Operator Passenger Accessories Cargo Bed SPEED 12 14 mph 19 23 kph CHASSIS Welded Tubular Steel Powder Coated DuraShield BODY Flexible Impact Resistant DuraShield Injection Molded TPE Thermoplastic Elastomer with Base Coat Clear Coat STANDARD COLORS Champagne Hunter Green DASH PANEL Scuff Resistant Glass Fiber Reinforced Plastic Thermoplastic Olefin with 4 Drink Holders Tee Ball Storage TIR...

Page 47: ...SIS Welded Tubular Steel Powder Coated DuraShield BODY Flexible Impact Resistant DuraShield Injection Molded TPE Thermoplastic Elastomer with Base Coat Clear Coat STANDARD COLORS Champagne Hunter Green DASH PANEL Scuff Resistant Glass Fiber Reinforced Plastic Thermoplastic Olefin with 4 Drink Holders Tee Ball Storage LIGHTING HORN Single Halogen Light Bar Tail Brake Lights Horn TIRES 18 x 8 50 8 4...

Page 48: ...ble Impact Resistant DuraShield Injection Molded TPE Thermoplastic Elastomer with Base Coat Clear Coat STANDARD COLORS Champagne Hunter Green Cloud Gray Bright Silver Metallic Flame Red Dark Garnet Patriot Blue Pearl Black Steel Blue Pearl DASH PANEL Wood Grain with 4 Drink Holders LIGHTING HORN Single Halogen Light Bar Tail Brake Lights Horn TIRES 18 x 8 00 10 4 Ply Rated Load Range B TIRE PRESSU...

Page 49: ...S Welded Tubular Steel Powder Coated DuraShield BODY Flexible Impact Resistant DuraShield Injection Molded TPE Thermoplastic Elastomer with Base Coat Clear Coat STANDARD COLORS Champagne Hunter Green DASH PANEL Scuff Resistant Glass Fiber Reinforced Plastic Thermoplastic Olefin with 4 Drink Holders Tee Ball Storage LIGHTING HORN Single Halogen Light Bar Tail Brake Lights Horn TIRES 18 x 8 50 8 4 P...

Page 50: ...Y Flexible Impact Resistant DuraShield Injection Molded TPE Thermoplastic Elastomer with Base Coat Clear Coat STANDARD COLORS Champagne Hunter Green Cloud Gray Bright Silver Metallic Flame Red Dark Garnet Patriot Blue Pearl Black Steel Blue Pearl DASH PANEL Wood Grain with 4 Drink Holders LIGHTING HORN Single Halogen Light Bar Tail Brake Lights Horn TIRES 18 x 8 00 10 4 Ply Rated Load Range B TIRE...

Page 51: ...ED 12 14 mph 19 23 kph CHASSIS Welded Tubular Steel Powder Coated DuraShield BODY Flexible Impact Resistant DuraShield Injection Molded TPE Thermoplastic Elastomer with Base Coat Clear Coat STANDARD COLORS Champagne Hunter Green DASH PANEL Scuff Resistant Glass Fiber Reinforced Plastic Thermoplastic Olefin with 4 Drink Holders Tee Ball Storage LIGHTING HORN Single Halogen Light Bar Tail Brake Ligh...

Page 52: ...L SPECIFICATIONS Fig 36 Vehicle Dimensions NOTE Shaded Area Indicates SHUTTLE 2 2 65 5 in 166 cm 92 5 in 235 cm 105 in 267 cm 46 5 in 118 cm Front 33 5 in 85 cm Rear 38 in 97 cm 49 in 124 cm 67 in 170 cm 4 25 in 10 8 cm Ground Clearance Ref Dim 1 1 ...

Page 53: ...anual and Service Guide Fig 37 Vehicle Dimensions Incline Specifications and Turning Clearance Diameter TURNING CLEARANCE DIAMETER 19 ft 5 8 m RECOMMENDED MAX RAMP 25 GRADE or 14o MAX RECOMMENDED MAX SIDE TILT 25 GRADE or 14o MAX Ref Dim 1 2 ...

Page 54: ...Page 34 Owner s Manual and Service Guide GENERAL SPECIFICATIONS Notes ...

Page 55: ...Page 35 Owner s Manual and Service Guide VEHICLE WARRANTIES VEHICLE WARRANTIES ...

Page 56: ...warranty applicable to the vehicle call or write a local distributor authorized Branch or the Warranty Department with vehicle serial number and manufacturer date code FOR FURTHER INFORMATION CALL 001 706 798 4311 OR WRITE TO E Z GO Division of Textron Inc AT TENTION WARRANTY DEPARTMENT P O BOX 388 AUGUSTA GEORGIA 30906 3852 ...

Page 57: ...tor assy gaseous fuel if applicable 2 Air Induction System i Intake manifold if applicable ii Air filter 3 Ignition System i Spark plugs ii Magneto or electronic ignition system iii Spark advance retard system if applicable 4 Exhaust manifold if applicable 5 Miscellaneous Items Used in Above Systems i Electronic controls if applicable ii Hoses belts connectors and assemblies iii Filter lock assy g...

Page 58: ...as not been properly maintained Warranty claims will not be denied however solely because of the lack of required maintenance or failure to keep maintenance records MAINTENANCE REPLACEMENT OR REPAIR OF EMISSION CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY REPAIR ESTABLISHMENT OR INDIVIDUAL HOWEVER WARRANTY REPAIRS MUST BE PERFORMED BY A DISTRIBUTOR DEALER OR SERVICE PROVIDER AUTHO RIZED BY ...

Page 59: ...contact your nearest authorized service center or call the E Z GO Warranty Department at 1 800 448 7476 WARRANTY COMMENCEMENT DATE The warranty period begins on the date the vehicle is purchased LENGTH OF COVERAGE This warranty shall be for a period of two 2 years from the initial date of purchase WHAT IS COVERED REPAIR OR REPLACEMENT OF PARTS Repair or replacement of warranted part will be perfor...

Page 60: ...will be provided without charge to the owner if the part is under warranty EVAPORATIVE EMISSION CONTROL WARRANTY PARTS LIST Fuel Line fuel line fittings and fuel line clamps MAINTENANCE STATEMENT The owner is responsible for the performance of all required maintenance as defined in the owner s manual ...

Page 61: ...Appendix A 1 Owner s Manual and Service Guide LABELS AND PICTOGRAMS LABELS AND PICTOGRAMS ...

Page 62: ...ants per seat Always remain seated and hold on while vehicle is in motion Keep feet legs hands and arms inside the vehicle at all times Do not leave children unattended on seat while vehicle is moving 74132G01 74132G01 Ref Lal 2 1 See Following Pages For Explanation Of These Pictograms 19 43 44 45 OFF ON 71127 G01 OFF ON 71131 G01 OFF ON 71145 G01 71131G01 71127G01 71145G01 35962 G01 R F 14 25 P F...

Page 63: ...74093 G01 DO NOT TAMPER WITH OR CHANGE THIS ADJUSTMENT OF THE GOVERNOR FAILURE TO COMPLY COULD RESULT IN SERIOUS PERSONAL INJURY AND WILL VOID THE VEHICLE WARRANTY WARNING 24880G01 THIS VEHICLE IS EQUIPPED WITH A NEGATIVE GROUND SYSTEM NEVER ALLOW THE POSITIVE BATTERY POST OR CABLE TO CONTACT THE FRAME AS THIS COULD RESULT IN A BATTERY EXPLOSION AND SERIOUS PERSONAL INJURY WARNING 24876G01 74093G0...

Page 64: ... WARNING READ MANUAL FOR MAXIMUM LOAD BED CAPACITY MAXIMUM RAMP HILL SECURE LOAD AS FAR FORWARD AS POSSIBLE MAXIMUM LOAD BED CAPACITY DO NOT RIDE IN LOAD BED DANGER OF EXPLOSION DO NOT FILL GAS CAN IN LOAD BED x in x in xx cm xx cm MAX LOAD MAX LOAD XXX LBS XXX LBS XXX KG XXX KG WARNING MAXIMUM LOAD CENTER OF GRAVITY KEEP LOAD AS FAR FORWARD AS POSSIBLE DO NOT RIDE IN LOAD BED KEEP HANDS FINGERS A...

Page 65: ...RMINAL TO GROUND SHORTING BATTERY TERMINALS MAY CAUSE EXPLOSION DO NOT EXPOSE TO FLAME WARNING CORROSIVE WARNING LETHAL VOLTAGE WARNING EXPLOSIVE DO NOT DISPOSE OF BATTERIES IN LANDFILL DO NOT DRIVE ON HIGHWAY LOW OIL PRESSURE WINDSHIELDS DO NOT PROVIDE PROTECTION FROM FLYING OBJECTS BATTERIES ARE HEAVY USE CARE LIFTING USE INSULATED TOOLS WEAR EYE PROTECTION NO SMOKING HOT SURFACE 15 16 17 18 19 ...

Page 66: ... PEDAL AND ACCELERATE SMOOTHLY TO LEAVE A GASOLINE POWERED VEHICLE IN PARK APPLY PARKING BRAKE TURN KEY TO OFF MOVE DIRECTION SELECTOR TO FORWARD P N TO LEAVE AN ELECTRIC POWERED VEHICLE IN PARK APPLY PARKING BRAKE TURN KEY TO OFF MOVE DIRECTION SELECTOR TO NEUTRAL ON OFF KEEP CLEAR HAND OR FINGERS CAN BE TRAPPED ON POSITION OFF POSITION HEADLIGHTS UNLOCKED LOCKED DIFFERENTIAL LOCKED 36 37 38 39 4...

Page 67: ...Appendix A 7 Owner s Manual and Service Guide LABELS AND PICTOGRAMS MAXIMUM TAILGATE LOAD 51 Ref Pic 1 4 NOTE All Pictograms may not apply to your product ...

Page 68: ......

Page 69: ...Appendix B 1 DECLARATION OF CONFORMITY Owner s Manual and Service Guide DECLARATION OF CONFORMITY EUROPE ONLY ...

Page 70: ...Appendix B 2 DECLARATION OF CONFORMITY Owner s Manual and Service Guide ...

Page 71: ...Appendix B 3 DECLARATION OF CONFORMITY Owner s Manual and Service Guide ...

Page 72: ...Appendix B 4 DECLARATION OF CONFORMITY Owner s Manual and Service Guide Notes ...

Page 73: ...here fore should be considered potentially hazardous Use extreme care when working on any vehicle When diag nosing removing or replacing any components that are not operating correctly take time to consider the safety of yourself and others around you should the component move unexpectedly Some components are heavy spring loaded highly cor rosive explosive or may produce high amperage or reach hig...

Page 74: ......

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