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7.  Troubleshooting 

 

Problem 

Cooling 

Blower 

Lamp 

Probable Cause 

Action 

Phase Error 

Temporarily power phase interruption or 

wiring error. 

Check power connections and mains power breakers. Re-set 

breakers and power on system. If error still exists, ensure balanced 

208V 3 phase power is being supplied to system. If power input and 

connections are correct, please contact EYE Lighting technical 

support. 

Emergency 

Stop 

Emergency Stop switch has been 

activated and is still latched in the 

STOP position. 

Reset the Emergency Stop switch by rotating switch clockwise. Power 

on system and ensure there are no system errors (power, lamps, fans, 

etc.). Troubleshoot any specific failures that are identified. If no failure 

mode is identified by control circuits, please contact EYE Lighting 

technical support. 

Cooling Fan   

Overload 

Thermal relay or abnormal current error 

from cooling fan motor.   

Ensure there are no obstructions restricting rotation of fan blowers. 

Rotate shaft and check for deformation, abnormal noise, or binding. If 

no problems are identified, please contact EYE Lighting technical 

support. 

Overheat 

Continues for 10 

minutes after 

occurrence of 

failure 

Occurs when the chamber temperature 

exceeds the maximum allowable 

temperature (set at the factory to 100 

ºC). This is continuously measured by a 

type K thermocouple located near the 

top of the chamber. 

Check the chamber temperature reading at the control panel to ensure 

an overheat condition does not exist. If the temperature reading is 

below 100 ºC, troubleshoot the thermocouple controller. If the 

temperature reading is above 100 ºC, ensure the cooling fans are 

operating correctly. If fans are operating properly, please contact EYE 

Lighting technical support. 

Lamp Failure   

Detection 

Continues for 10 

minutes after 

occurrence of 

failure 

Lamp failure to start, or failure during 

operation. Starter failure at startup. 

From a cold start, a solar lamp should start within approximately 40 

seconds. If a lamp does not start within this timeframe, the LAMP 

FAILURE indicator lamp will be illuminated and the system will shut 

down. Replace the affected lamp and try to re-start system. If lamp still 

doesn't start, troubleshoot the lamp starter (Power/Control cabinet) 

and wiring from starter to lamp socket. If no problems are identified, 

please contact EYE Lighting technical support. 

Abnormal 

Voltage   

Limit 

Continues for 10 

minutes after 

occurrence of 

failure 

Solar lamp output power (DIMMING 

CONTROL) set beyond maximum limit.   

Irradiation intensity modulated voltage control (DIMMING CONTROL) 

must be set between 0V - 10V. Re-set irradiation intensity and re-start 

system. If failure persists, please contact EYE Lighting technical 

support. 

 

NOTE: 

X = System component will cease operation immediately on failure 

 

 

 

 

 

Summary of Contents for Iwasaki Electric ESS0460-H119

Page 1: ...F08 064 Operating Manual ESS0460 H119 PV Module Solar Soaking Chamber 12 19 2008...

Page 2: ...tional Iwasaki Electric 9150 Hendricks Road Mentor OH 44060 888 665 2677 support eyeappliedoptics com In order to operate this system properly and prevent potential problems please read the following...

Page 3: ...r Breaker 3 phase main power switch for system Solar Light Chamber Shields roll down curtains to shield excess light from work area Solar Irradiation Chamber Cooling Air Ducts dual axial blowers direc...

Page 4: ...nection 3 4 wire RED WHITE BLACK power phase connections and GREEN ground connection single phase solar lamp circuits are equally divided to balance the power over all three phases To protect against...

Page 5: ...rate meter is assigned to each zone and records the cumulative operation hours for the lamps in that zone Recording the lamp operating time is extremely beneficial for preventative maintenance If less...

Page 6: ...alarm buzzer will sound Cause of failure could be the lamp inverter starter or wiring defect Solar lamps will shut down but fan will continue for 10 minutes COOLING FAN SWITCH This switch initiates th...

Page 7: ...ow ten 10 minutes for solar lamps to reach full power and spectrum stabilization To ensure minimum IEC class C uniformity over entire target irradiation area please observe the following guidelines Fo...

Page 8: ...m irradiation intensity point and allow the calculation of the average irradiation intensity and full target uniformity f If the minimum irradiation intensity is below 850W m2 the irradiation intensit...

Page 9: ...continuously measured by a type K thermocouple located near the top of the chamber Check the chamber temperature reading at the control panel to ensure an overheat condition does not exist If the temp...

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