EXPO MiniPurge D770/ET Manual Download Page 13

ML564 | v3

Page

9

Expo Technologies UK

T: +44 (0) 20 8398 8011

E: [email protected]

Expo Technologies US

T: +1 (440) 247 5314

E:[email protected]

Expo Technologies China

T: +86 532 8906 9858

E: [email protected]

Section 5: Main Components

Air Supply Filter / Regulator

The unit is provided with a 40

μ

m liquid / dust filter element as a precaution. The user of the MiniPurge

®

 system 

must ensure that air supply is to the quality stated in 

Air Supply Quality

 paragraph found in the 

Installation of the 

System 

section. The regulator is factory set to 5 barg (73 psig) and regulates the pressure of an air supply 

between 5 and 16 barg (73 to 232 psig). A pressure gauge is fitted downstream of the filter; this should indicate 
no less than 5 barg (73 psig). During the purge cycle a pressure drop will be indicated on the gauge.

Logic Air Supply Regulator

This device provides the system with a stable air supply pressure to the logic system and allows consistent 
operation. The pressure level is factory set to 2.3 barg (33 psig) and can be verified by means of the integral 
pressure gauge.

Minimum Pressure Sensor

This monitors the pressure inside the pressurized enclosure. When the pressure is below the minimum required 
for safe operation, the pressure sensor causes the system to reset and the Alarm / Pressurized indicator turns 

Red

 

.

 The sensor is factory calibrated and set to operate in falling pressure at or above the minimum specified 

pressure.

Purge Flow Sensor

The Purge Flow Sensor monitors flow through the Purge Outlet Valve. At correct purge flow rates, above the 
minimum specified for purging, the sensor sends a signal that activates the purge timer. This sensor is factory 
calibrated to operate on falling flow rate at or above the minimum specified purge flow rate.

Intermediate Sensor

This sensor monitors the pressure inside the pressurized enclosure. It senses when the pressure is drops and 
provides early warning before the low pressure sensor trips the system. The setting on this is user selectable.

Electronic Purge Timer

When both the enclosure pressure and the purge flow rate are correct, the Purge Flow Sensor activates the timer 
and the electronic timer starts. The timing period is selected using switches mounted on the timer module. 

Note: Setting the timer to 00 minutes will cause infinite purging; the cycle will never complete.

During timing, the percentage of the purge cycle is indicated by four LEDs which flashes sequentially while the 
timer is running.

The Electronic Timer contains an intrinsically safe battery pack that needs regular replacement. See 

Commissioning 

section

Purge Complete Valve

This valve receives a signal from the purge timer that indicates the completion of the purge cycle and verifies that 
the pressurization signal is still present. If both conditions are satisfied a signal is sent to indicate that the purge 

LED 1

LED 2

LED 3

LED 4

LED 1

LED 2

LED 3

LED 4

LED 1

LED 2

LED 3

LED 4

LED 1

LED 2

LED 3

LED 4

0 to 25%

of purge time

26 to 50%

of purge time

51 to 75%

of purge time

76 to 100%

of purge time

Summary of Contents for MiniPurge D770/ET

Page 1: ...se instructions Please refer to the standard for principles and definition These instructions apply only to the pressurizing system It is the responsibility of the manufacturer of the pressurized encl...

Page 2: ......

Page 3: ...11 Relief Valve Unit 11 PA Terminal Box 11 Pneumatic Vortex Cooling Assembly 11 Vortex Cooler Activation Thermostat 12 Logic Isolation Thermostat 12 Section 6 Installation of the System 13 Relief Val...

Page 4: ...ii ML564 v3 Section 10 Recommended Spares List 22 Section 11 Glossary 22 Section 12 Drawings and Diagrams 22 Section 13 Certifications 23...

Page 5: ...Tamb 20 C to 60 C IECEx SIR07 0027X Ex pxb ia IIC T4 Gb Tamb 20 C to 60 C PC Pressurized Control Automatic leakage compensation CLAPS OV Purge Outlet Valve is pneumatically operated Timing Method ET E...

Page 6: ...y and outlet to pressurized enclosure 1 NPT female Minimum supply line 25 mm 1 ID tube inlet sized appropriately for flow rate Reference points signals 1 8 NPT female minimum 6 mm pipe to be used Visu...

Page 7: ...barg intermediate pressure 6 5 mbarg CLAPS sensor 9 mbarg Purge Time User selectable in 1 minute intervals up to 99 minutes tolerance 0 3 seconds Default Setting 99 minutes Weight 26 kg 57lb Air Consu...

Page 8: ...air supply pres sure during the purge process Operation of the System Once the system is installed correctly turn on the air supply Refer to Commissioning section The purge system commences the purge...

Page 9: ...er be less than the required purge time The system is now operating correctly in leakage compensation mode If the system has not performed as expected check the installation thoroughly and ensure it h...

Page 10: ...s may be limited in their gas group The certification documentation supplied with any such devices must be checked to ensure their suitability This system is primarily designed for use with compressed...

Page 11: ...closure before pressurization Purging is the process of removal contaminated air and replacement with air or inert gas known to be free from flammable gas The duration of this purge process is normall...

Page 12: ...ower Interlock switch Alarm Trip Purge Time Machinery Start Normal Operation CLAPS Regulator Pressure Intermediate switch contacts open Intermediate sensor sends falling pressure signal Fault Conditio...

Page 13: ...specified pressure Purge Flow Sensor The Purge Flow Sensor monitors flow through the Purge Outlet Valve At correct purge flow rates above the minimum specified for purging the sensor sends a signal t...

Page 14: ...decision to use the Alarm Only facility and the allowable length of time for non pressurized operation is the responsibility of the user Warning It is potentially dangerous to energise the pressurized...

Page 15: ...aintain a stable running pressure The CLAPS Regulator must be set at the time of commissioning Relief Valve Unit The Relief Valve Unit allows the purge air to exit the enclosure safely via a built in...

Page 16: ...ient temperature caution should be used when placing sensitive components near the exhaust or physical handling during cooling operation Vortex Cooler Activation Thermostat A capillary tube thermostat...

Page 17: ...might affect the calibration of the device In particular the exterior of the spark arrestor should not be painted or blocked in any way Air Supply Quality The MiniPurge system should be connected to a...

Page 18: ...ove the minimum the Minimum Pressure Sensor re turns a positive pressurized signal causing the alarm indicator on the control unit to change from red to green When the pressure falls below the minimum...

Page 19: ...d all screws in the terminals are secure In all cases the application and isolation of power must be controlled by the MiniPurge system using the power interlock signal No switches are permitted betwe...

Page 20: ...ut to the MiniPurge This will disable all of the pressure sensors Using a 4 mm nylon tube connect a manometer to the bulkhead fitting from which the minimum pressure sensing pipe was removed Open the...

Page 21: ...sure sensor 19 To check operation of Minimum Pressure Sensor check readings on manometer as system will automatically re purge when it reaches minimum pressure 20 While the system re purges return the...

Page 22: ...ation There are no unauthorised modifications The air supply is uncontaminated The interlocks and alarms function correctly Approval labels are legible and undamaged Adequate spares are carried The ac...

Page 23: ...sitive and it is recommended that a 1 4 turn maximum adjustments are applied between tests Re calibration of the Pressure Sensors The brass nozzle on the sensor is sealed into position using Loctite t...

Page 24: ...esigned for ease of fault finding and many of the components fitted are plug in or chassis mounted Check components by substitution only after establishing that such action is necessary Before carryin...

Page 25: ...the supply pipe Static pressure of 5 barg must be maintained during purge Check air supply pressure at the inlet to the control unit Ensure that the supply pipe bore is suitable for the flow rate Pre...

Page 26: ...gauge Logic Pressure 0 4 barg ETM IS31 001 IS battery pack for electronic timer module AGE GE00 168 Electronic Timer Assembly c w potted Timer Switch Acronym Definition A T Alarm and Trip AO Alarm On...

Page 27: ...worldwide com downloads Component Certificate Number Purge System ATEX Certificate SIRA 01ATEX1295X IECEx Certificate IECEx SIR07 0027X INMETRO T V Certificate T V 12 1462X MIU e Ex e Terminal Box ATE...

Page 28: ...H 81 7 21 2 67 1 66 67 8 77 1 6 67 1 66 67 5 9 6 21 7 5 9 02 180 5 33529 7 33529 5 1 3 5 1 352 7 21 7KH FRQWHQWV RI WKLV GUDZLQJ GRFXPHQW DUH RS ULJKW SR 7HFKQRORJLHV LPLWHG 7KH DUH WR EH WUHDWHG DV F...

Page 29: ...85 1 0 1 385 28 1 725 175 16 6 7 50 1 6 25 57 6 1625 7 50 1 5 7 50 1 6 203 17 3 7 50 1 2 7521 7 0 5 7 1 5 7 50267 7 21752 9257 22 5 9257 22 5 7 9 7 21 7 50267 7 2 62 7 21 7 50267 7 9257 22 5 27 5 867...

Page 30: ...0 5 6 7 1R 2 6855 7 5 81 7 1 20 5 1 1R 6 7KH FRQWHQWV RI WKLV GUDZLQJ GRFXPHQW DUH RS ULJKW SR 7HFKQRORJLHV LPLWHG 7KH DUH WR EH WUHDWHG DV FRQILGHQWLDO DQG DUH UHWXUQDEOH XSRQ UHTXHVW 7KH DUH QRW WR...

Page 31: ...0 5 1 1R 6 7KH FRQWHQWV RI WKLV GUDZLQJ GRFXPHQW DUH RS ULJKW SR 7HFKQRORJLHV LPLWHG 7KH DUH WR EH WUHDWHG DV FRQILGHQWLDO DQG DUH UHWXUQDEOH XSRQ UHTXHVW 7KH DUH QRW WR EH FRSLHG RU FRPPXQLFDWHG LQ S...

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Page 34: ...6720 5 6 7 1R 2 6855 7 5 81 7 1 20 5 1 1R 6 7KH FRQWHQWV RI WKLV GUDZLQJ GRFXPHQW DUH RS ULJKW SR 7HFKQRORJLHV LPLWHG 7KH DUH WR EH WUHDWHG DV FRQILGHQWLDO DQG DUH UHWXUQDEOH XSRQ UHTXHVW 7KH DUH QRW...

Page 35: ...e i p o c e b o t t o n e r a y e h T t s e u q e r n o p u e l b a n r u t e r e r a d n a s t s e r e t n i r u o t s n i a g a y a w y n a n i d e s u e b o t y e h t e r a r e h t i e n d e t i m...

Page 36: ...ormal operation Key to functions Minimum Pressure sensor turns on Purge Complete signal to electrical Power Switch Automatic operation by the system No PRESSURIZED INDICATOR Purge Outlet flow above th...

Page 37: ...connection of the MIU e shall be connected to earth using minimum 4mm2 conductor TERMINALS MIU e may be fitted with a combination of WDU2 5 terminals certified to KEMA 98ATEX1683U IECEx ULD05 0008U S...

Page 38: ...ment Directive 2014 68 EU MiniPurge Systems are classified as not higher than category I under Article 13 of this Directive and intended for use in potentially explosive atmospheres Hazardous Areas an...

Page 39: ...This Page Intentionally Left Blank...

Page 40: ...ologies Ltd Unit 2 The Summit Hanworth Road Sunbury on Thames TW16 5DB UK Tel 44 0 20 8398 8011 Fax 44 0 20 8398 8014 E mail sales expoworldwide com Qingdao Expo M E Technologies Co Ltd 329 Huashan Er...

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