Exmark VANTAGE VT541KA363 Page 27 Parts Manual Download

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Fuel Tank Mounting Assembly

Ref.

Part Number Qty. Description

116-4577

Tank ASM- Exmark

112-7069

Grommet

107-9297

Hose-Fuel

1-603770

Valve-Fuel

110-1872

Hose-Fuel

2412-98

Clamp-Hose

1-303287

Tie-Cable 5 1/2 (Small)

116-3088

Bracket-Tank

8:2

116-3290

Decal-Fill, Fuel

32144-11

Screw-HWH 5/16-18 X 3/4 Tf

116-4636

Vent ASM

3290-378

Tie-Cable

106-8150

Fitting-Straight

51-3216

Hose-Fuel

32180-040

Clip - Harness

4500-977A

Summary of Contents for VANTAGE VT541KA363

Page 1: ...VANTAGET T TM M M Model No VT541KA363 Serial No 312000000 and Up Picture below may not reflect actual product Part No 4500 977 Rev A ...

Page 2: ... the part the X is the multiplication symbol and the y represents the reference number For example in an illustration the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated List of Abbreviations AR as required ASM assembly BBC blade brake control BHTF button head thread forming CARR carriage CCW counter clockwise CW clockwise DEG degrees DPA Dual Poi...

Page 3: ...ly No 116 6323 9 Wheel and Bearing Assembly No 112 3810 10 Park Brake Assembly 11 Brake Linkage Assembly No 116 4166 12 Deck Lift Assembly 13 Height of Cut Link Assembly No 116 3975 15 Platform Assembly 16 Cushion Assembly No 116 1803 17 Platform Assembly No 116 3523 18 Ground Drive Assembly 19 Pump Idler Assembly No 117 7685 21 Control Assembly 22 Vertical Adjust Link Assembly No 116 4210 23 LH T...

Page 4: ...Complete Deck Assembly Ref Part Number Qty Description 1 116 4301 1 ASM Deck Complete 363 4500 977A 4 U2 ...

Page 5: ...58 21 Nut Nyloc 3 8 16 Flg 15 116 0675 2 Sheave Blade Drive 6 50 16 104 0753 2 Nut Hex 3 4 16 Flg Special 17 3231 5 1 Bolt Carriage 3 8 16 X 1 3 4 18 43 0940 1 Spacer 19 93 1622 1 Pulley Idler 20 109 2872 1 Spacer Pulley 21 116 3592 1 Pulley Idler 22 3231 31 1 Bolt Carriage 3 8 16 X 2 1 2 23 103 2916 1 Guard Top 24 116 3675 01 1 Push Tower LH 36 25 116 4674 1 Push Tower RH 36 W Decal 25 2 1 303508...

Page 6: ...Decals Assembly No 116 3662 Ref Part Number Qty Description 2 1 403005 2 Decal Danger 3 109 3148 1 Decal Bolt Torque 4 116 4298 1 Decal Belt Routing 36 5 116 4695 1 Decal Ultracut 36 Series 3 4500 977A 6 U2B4 ...

Page 7: ...rm Assembly No 116 3680 Ref Part Number Qty Description 2 106 7159 2 O Ring 3 32120 10 2 Ring Retaining 4 103 3504 2 Bearing Spherical 5 103 3506 1 Seal Single Lip 6 103 3505 1 Seal Double Lip U2B5 7 4500 977A ...

Page 8: ...508 6 Washer Spring Disc 11 3296 51 2 Nut Nyloc 3 4 10 12 103 4882 2 Cap Grease Ref Part Number Qty Description 13 112 3810 2 Wheel Tire And Bearing ASM 14 119 0230 1 Muffler Guard ASM 14 2 106 5517 1 Decal Warning Hot Surface 15 119 7303 01 2 Bracket Mounting Guard 16 3231 31 4 Bolt Carriage 3 8 16 X 2 1 2 17 32128 21 4 Nut 3 8 16 Flanged Side Lock 18 2412 87 1 Clamp Cable 19 321 4 1 Screw HH 1 4...

Page 9: ... Description 2 116 4648 1 Decal Control Panel 3 116 1887 1 Decal Motion Control 4 116 4647 1 Decal Warning 5 116 4269 1 Decal LH Panel 6 116 1909 1 Decal RH Panel 7 116 4271 1 Decal Service Aid 8 116 4270 1 Decal Height Of Cut 9 116 3267 1 Decal Fuse A2A1 9 4500 977A ...

Page 10: ...3585 2 Bearing Cone Taper 1 2 103 0063 2 Seal Caster 1 3 103 3051 2 Spacer Nut 1 4 103 3157 1 Axle Caster 1 5 110 9965 1 Wheel And Tire ASM 2 103 2768 2 Guard Seal 3 3296 45 1 Nut Lock NI 4 325 20 1 Screw HH Not serviced separately Use Pro Lock Nut Type P N 1 840022 5ml tube on spacer nut 4500 977A 10 A2A2 ...

Page 11: ...e 10 116 4681 01 1 Bracket Brake Mount LH 11 116 4682 01 1 Bracket Brake Mount RH 12 322 4 8 Screw HH 5 16 18 X 7 8 13 104 8300 8 Nut Nyloc 5 16 18 Flg Ref Part Number Qty Description 14 116 4600 03 1 Brake Bar ASM 15 614672 1 Screw Shoulder 3 8 16 X 1 295 16 5 0652 1 Spacer 17 104 8301 2 Nut Nyloc 3 8 16 Flg 18 116 4166 1 ASM Brake Linkage 19 103 2399 1 Pin Clevis Spring 3 8 20 92 5791 1 Spacer 2...

Page 12: ...y No 116 4166 Ref Part Number Qty Description 1 116 4818 1 Rod Brake Linkage 2 103 1167 1 Joint Ball End 38X 38Fe LH 3 1 633131 1 Yoke Linkage Brake 4 3220 3 1 Nut Jam 3 8 24 5 3220 16 1 Nut Jam 3 8 24 LH 4500 977A 12 B2A3 ...

Page 13: ...2 Bushing Flanged 19 3256 4 2 Washer 3 8 Std 20 109 9065 2 Screw HH 7 16 14 X 2 21 32128 37 4 Nut Whizlock 7 16 14 Ref Part Number Qty Description 22 116 0756 2 Deck Lift Chain ASM 22 1 1 633447 1 Chain Lift Deck 22 2 109 9065 1 Screw HH 7 16 14 X 2 22 3 32128 37 1 Nut Whizlock 7 16 14 23 109 9840 3 Screw Hex Flange 3 8 16 X 80 24 104 8301 4 Nut Nyloc 3 8 16 Flg 25 116 2909 3 Bearing Flange 26 116...

Page 14: ...5 1 HOC Link ASM 45 327 22 1 Screw HH 46 3296 53 2 Nut Nyloc 5 8 11 47 327 29 1 Screw HH 48 116 0886 1 Extension Spring ASM Ref Part Number Qty Description 49 98 5975 1 Washer Spring Disc 3 8 50 323 58 1 Bolt HH 3 8 16 X 6 Tap 51 116 3124 1 Skid Handle Lift 52 32144 11 2 Screw HWH 5 16 18 X 3 4 Tf 53 116 4702 1 Bushing Flanged 54 325 8 1 Screw HH 1 2 13 X 1 1 4 55 3256 5 1 Washer 7 16 Std 4500 977...

Page 15: ...f Cut Link Assembly No 116 3975 Ref Part Number Qty Description 1 1 633029 1 Balljoint 2 117 5291 1 Balljoint Spherical 3 3220 6 1 Nut Jam 4 117 5293 1 Nut Jam 5 116 5488 1 Link Height Of Cut C2A4 15 4500 977A ...

Page 16: ...m Assembly Ref Part Number Qty Description 1 116 1803 1 Cushion ASM 2 116 3523 1 Platform ASM 3 119 7312 1 Plate Striker 4 3229 11 1 Bolt Carriage 1 4 20 X 5 8 5 104 7201 1 Nut Nyloc 1 4 20 Flg 4500 977A 16 D2 ...

Page 17: ... Shield Rear 5 116 1790 1 Pad Grey Cushion 6 116 0648 4 Screw HH 5 16 18 X 1 W Patch 7 3231 2 2 Bolt Carriage 3 8 16 X 1 8 3256 23 4 Washer 5 16 Sae 9 3256 4 4 Washer 3 8 Std 10 3296 59 4 Nut Nyloc 3 8 16 Thin 11 111044 4 Bushing 12 116 2886 2 Slide Bushing 13 3290 355 2 Pin Hair 14 3231 27 2 Bolt Carriage 3 8 16 X 7 8 15 116 2757 03 1 Hinge Pad D2A5 17 4500 977A ...

Page 18: ...114 5348 1 Spring 7 1 603175 1 Knob Ball 8 1 653546 1 Decal Exmark Logo 9 114 5349 1 Mat Foot Ref Part Number Qty Description 10 114 1920 03 1 Clamp Shield 11 32144 11 2 Screw HWH 5 16 18 X 3 4 Tf 12 111044 2 Bushing 13 3256 4 2 Washer 3 8 Std 14 83 1040 2 Washer 15 323 7 2 Screw HH 3 8 16 X 1 1 4 16 104 8301 2 Nut Nyloc 3 8 16 Flg Use Pro Lock Nut Type P N 1 840022 5ml tube on threads 4500 977A 1...

Page 19: ...rt Number Qty Description 21 114 5866 1 Anchor Spring Short 22 119 0174 1 Belt V 23 108 4056 1 Spring Extension 24 116 2066 1 ASM Reservoir W Decals 24 1 1 Reservoir HYD 24 1 1 103 1948 1 Cap Reservoir HYD 24 1 2 103 1949 1 Gasket Cap 24 2 116 0404 1 Decal Hydraulic Tank 25 116 4319 01 1 Plate Filter Mount 26 117 8304 4 Screw Hex Flange 1 4 20 X 3 4 27 104 7201 1 Nut Nyloc 1 4 20 Flg 28 103 2888 1...

Page 20: ...dline 40 116 5804 2 Clamp Stauff 212 7 12 7 W Retainers Ref Part Number Qty Description 41 116 5145 1 Hose ASM Charge 42 116 4252 1 Hose ASM HYD LP 3 8X14 4 43 116 5460 1 Hose ASM HYD 3 8 44 105 6245 1 Screw Tapping 45 1 633396 1 Clip Loom 5 8 46 98 5975 4 Washer Spring Disc 3 8 47 321 3 3 Screw HH 1 4 20 X 5 8 48 1 805004 2 Washer Lock 1 4 Heavy 50 116 4181 2 Decal Wheel Hub Not serviced separate...

Page 21: ...84 1 Idler Plate ASM 2 323 13 1 Screw HH 3 104 8301 2 Nut Flange NI 4 1 413088 1 Bushing Lever Lift 5 114 0463 2 Washer Friction Composite 6 117 3568 1 Hub Idler 7 110 9981 1 Washer Plain 8 323 9 1 Screw HH 9 3256 24 3 Washer Flat 10 93 1622 1 Pulley Idler E2A7 21 4500 977A ...

Page 22: ...7201 6 Nut Nyloc 1 4 20 Flg 18 114 0249 1 Spring Extension 19 116 4276 1 Control Throttle Ref Part Number Qty Description 20 116 4277 1 Control Choke 21 1 807533 4 Bolt Carriage 10 24 X 5 8 22 3290 148 4 Nut Whizlock 10 24 23 2412 87 1 Clamp Cable 24 3229 1 3 Bolt Carriage 1 4 20 X 3 4 25 116 4740 1 Bellcrank Link ASM 26 116 4203 1 Pin Bellcrank Link Retaining 27 116 4737 1 Arm Pump Control 28 116...

Page 23: ...t Link Assembly No 116 4210 Ref Part Number Qty Description 1 2411 41 1 Rod End Ball Joint 2 104 4013 1 Joint Ball LH 3 3220 1 1 Nut Jam 1 4 28 4 104 3941 1 Nut Jam 5 116 4209 1 Rod Vertical Adjust G2A8 23 4500 977A ...

Page 24: ...nkage Assembly No 116 4213 Ref Part Number Qty Description 1 103 0608 2 Balljoint 2 116 4742 1 Link Lower Motion Control 3 116 4755 1 Rod Adjustment 4 1 323245 2 Spring Compression 5 3220 3 1 Nut Jam 3 8 24 4500 977A 24 G2A9 ...

Page 25: ...inkage Assembly No 116 4214 Ref Part Number Qty Description 1 103 0608 2 Balljoint 2 116 4742 1 Link Lower Motion Control 3 116 4755 1 Rod Adjustment 4 3220 16 1 Nut Jam 3 8 24 LH 5 3220 3 2 Nut Jam 3 8 24 G2B1 25 4500 977A ...

Page 26: ...Ref Part Number Qty Description 16 107 4136 1 Washer 17 1 603610 1 Washer Spring Disc 7 16 18 3212 10 1 Screw HH 7 16 20 X 2 1 2 19 116 3565 01 1 Anchor Clutch 20 105 6245 1 Screw Tapping 22 116 6126 1 Valve Drain Oil 23 33094 00 1 Washer 24 98 5975 4 Washer Spring Disc 3 8 25 323 7 4 Screw HH 3 8 16 X 1 1 4 26 3290 378 1 Tie Cable 27 116 4751 1 Guard Cable Spark Plug 28 32144 10 2 Screw HWH 1 4 2...

Page 27: ...3770 1 Valve Fuel 5 110 1872 1 Hose Fuel 6 2412 98 7 Clamp Hose 7 1 303287 2 Tie Cable 5 1 2 Small 8 116 3088 1 Bracket Tank 8 2 116 3290 1 Decal Fill Fuel 10 32144 11 4 Screw HWH 5 16 18 X 3 4 Tf 11 116 4636 1 Vent ASM 12 3290 378 6 Tie Cable 13 106 8150 1 Fitting Straight 14 51 3216 1 Hose Fuel 16 32180 040 2 Clip Harness I2 27 4500 977A ...

Page 28: ... No 116 4577 Ref Part Number Qty Description 2 46 6560 3 Bushing 3 1 643172 3 Elbow 90 DEG 4 95 8972 1 Grommet 5 117 9719 1 Guage Fuel 6 116 1704 1 Cap Fuel Ratcheting 7 116 3408 1 Fitting Fuel Bulkhead 4500 977A 28 I2B2 ...

Page 29: ... 109103 1 Fuse Blade 30 Amp 20 2 109102 1 Fuse Blade 25 Amp Ref Part Number Qty Description 20 3 218 578 1 Fuse Blade 10 Amp 20 4 116 0053 1 Cap Plug 20 5 103 3895 1 Diode Tvs 21 3229 20 2 Screw CARR 22 3290 148 2 Nut Whizlock 10 24 23 3256 23 2 Washer 5 16 Sae 24 322 3 2 Screw HH 5 16 18 X 3 4 25 109 5715 2 Nut Hex Flange 5 16 18 26 109 7608 1 ASM Positive Battery Cable 26 1 109 2407 1 Insulator ...

Page 30: ...Notes ...

Page 31: ...Notes ...

Page 32: ...DISPOSAL SYSTEM OUT FRONT RIDING ACCESSORIES AND OPTIONS CUSTOM RIDE SEAT SUSPENSION SYSTEM DUAL TAIL WHEEL FLOOR PAN EXTENDER HITCH KIT LIGHT KIT MICRO MULCH SYSTEM ROLL OVER PROTECTION SYSTEM ROPS SNOW BLADE SNOWBLOWER SUN SHADE TRASH CONTAINER ULTRA VAC COLLECTION SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM WEATHER CAB Place Model No and Serial No Label Here Included in the Literature Pack or Fill i...

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