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Setup

Setup

Installing OCD02 on Mower
Deck

Important:

For Serial Numbers 790,000 and

higher, multiple accessories added to a base
unit can change the stability of the machine.
Read the unit operator’s manual to determine
if counterbalance weights are necessary for the
accessories installed on the unit.

1. Remove the floorpan.

2. Remove the discharge deflector from the deck.

3. Remove the bracket from the discharge deflector

and retain the hardware.

4. Use the template provided as a guide to cut off the

lip of the discharge deflector. Fold the template
and align the three slots on the template with the
discharge deflector as shown in Figure 2. Cut
along the bottom portion and the outer edges on
each side of template to remove the lip.

Figure 2

1.

Discharge deflector

3.

Cut along template

2.

Template

4.

Lip removed

5. Reassemble the bracket, that was removed in step

3, into the discharge deflector and fasten with its
hardware.

6. Install the foot pedal onto the toe board as shown

in Figure 3.

Figure 3

1.

Foot pedal

3.

Toe board

2.

5/16-18 x 3/4 inch
carriage bolt

4.

5/16-18 nyloc nut

7. Install the cable bracket on the frame rail and

position close to foot pedal as shown Figure 4.
Secure the bracket with 5/16-18 x 2 1/4 inch
carriage bolt and nyloc nut.

Figure 4

1.

Nyloc nut

5.

Foot pedal

2.

Cable bracket

6.

Cotter pin

3.

5/16-18 x 2 1/4 inch
carriage bolt

7.

Bolt and nut adjustment

4.

Cable

8.

Cable nut

8. Hook the end of the cable onto the foot pedal

and insert the cotter pin.

8

Summary of Contents for OCD02

Page 1: ...OCD02 Part No 4500 482 Rev B ...

Page 2: ...ctured previously Exmark or its distributors and dealers accept no responsibility for variations which may be evident in the actual specifications of its products and the statements and descriptions contained in this publication 2009 Exmark Mfg Co Inc Industrial Park Box 808 Beatrice NE 68310 2 Contact us at www Exmark com Printed in the USA All Rights Reserved ...

Page 3: ...onal information is needed or should you require trained mechanic service contact your authorized Exmark equipment dealer or distributor All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations They carry ample stock of service parts or can secure them prompt...

Page 4: ...ractices 5 Safety and Instructional Decals 7 Setup 8 Installing OCD02 on Mower Deck 8 Product Overview 10 Operation 11 Opening the Discharge Gate 11 Closing the Discharge Gate 11 Maintenance 12 Adjustments 12 Foot Pedal Adjustment 12 Gate Adjustment 12 Troubleshooting 13 4 ...

Page 5: ... The owner is responsible for training the users Never let children or untrained people operate or service the equipment Local regulations may restrict the age of the operator The owner user can prevent and is responsible for accidents or injuries occurring to himself or herself other people or property Preparation Evaluate the terrain to determine what accessories and attachments are needed to pr...

Page 6: ...ntact with the rotating parts can cause traumatic amputation or severe lacerations Do Not operate the machine without guards shields and safety devices in place and working properly Keep hands feet hair jewelry or clothing away from rotating parts NEVER carry passengers DO NOT operate the mower when people especially children or pets are in the area 6 ...

Page 7: ...nt or accessory has been installed make sure current safety signs are visible New safety signs may be obtained from your authorized Exmark equipment dealer or distributor or from Exmark Mfg Co Inc Safety signs may be affixed by peeling off the backing to expose the adhesive surface Apply only to a clean dry surface Smooth to remove any air bubbles Familiarize yourself with the following safety sig...

Page 8: ...igure 2 Cut along the bottom portion and the outer edges on each side of template to remove the lip Figure 2 1 Discharge deflector 3 Cut along template 2 Template 4 Lip removed 5 Reassemble the bracket that was removed in step 3 into the discharge deflector and fasten with its hardware 6 Install the foot pedal onto the toe board as shown in Figure 3 Figure 3 1 Foot pedal 3 Toe board 2 5 16 18 x 3 ...

Page 9: ...e deck Turn the bolt around if necessary Figure 6 1 Discharge baffle bolt head 3 Gate linkage assembly 2 Deck tab 12 Insert the chute pivot rod through the first tab on the deck gate linkage assembly and discharge deflector see Figure 7 Install the link pivot bracket onto the link pivot channel located on the gate linkage assembly Route the chute pivot rod through the link pivot bracket the tabs o...

Page 10: ... cover notch 11 Knob 6 Cable 12 Link pivot bracket in unlocked position 14 Place the rear cover notch between the two nuts on the loose end of the cable Tighten nuts against the cover 15 Place the side cover notch between the knob and the deck mount bracket on the gate linkage assembly and tighten Product Overview Figure 9 1 Gate 2 Foot pedal 10 ...

Page 11: ...ss there is a grass collection system or mulch kit in place and working properly DANGER The rotating blades under the mower deck are dangerous Blade contact can cause serious injury or kill you Do Not put hands or feet under the mower or mower deck when the blades are engaged Opening the Discharge Gate Push down on the back of the foot pedal to open the gate Figure 10 1 Push down 4 Discharge defle...

Page 12: ...ing brake and remove key before servicing cleaning or making any adjustments to the unit Foot Pedal Adjustment The foot pedal allows the gate to be held in any position Adjust the pivot bolt and nut as shown in Figure 4 for more or less resistance Gate Adjustment 1 Stop engine wait for all moving parts to stop and remove key Engage parking brake 2 Make sure the discharge baffle bolt head is positi...

Page 13: ...Note When disconnecting electrical connectors Do Not pull on the wires to separate the connectors Problem Possible Cause Corrective Action Gate does not lock when closed 1 Cable tension is too tight 1 Adjust the cable nuts 1 Cable is not tensioned properly 1 Adjust the cable nuts Gate does not open 2 Cable is disconnected at one or both ends 2 Reconnect cable Pedal is too loose or tight 1 Pivot bo...

Page 14: ... 2101 Ashland Avenue Beatrice NE 68310 402 223 6375 or service exmark com Owner s Responsibilities The Exmark attachment or accessory including any defective part must be returned to an authorized Exmark service dealer within the warranty period This warranty extends only to commercial attachments and accessories operated under normal conditions You must read the operator s manual You must also pr...

Page 15: ...Service Record Date Description of Work Done Service Done By 15 ...

Page 16: ...OVER PROTECTION SYSTEM ROPS SUN SHADE TRASH CONTAINER TURF STRIPER ULTRA VAC COLLECTION SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM OUT FRONT RIDING ACCESSORIES AND OPTIONS CUSTOM RIDE SEAT SUSPENSION SYSTEM DUAL TAIL WHEEL FLOOR PAN EXTENDER HITCH KIT LIGHT KIT MICRO MULCH SYSTEM ROLL OVER PROTECTION SYSTEM ROPS SNOW BLADE SNOWBLOWER SUN SHADE TRASH CONTAINER ULTRA VAC COLLECTION SYSTEM ULTRA VAC QUIC...

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