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Safety

Safety

Safety Alert Symbol

This Safety Alert Symbol (Figure 1) is used both in
this manual and on the machine to identify important
safety messages which must be followed to avoid
accidents

This symbol means:

ATTENTION! BECOME

ALERT! YOUR SAFETY IS INVOLVED!

Figure 1

1.

Safety alert symbol

The safety alert symbol appears above information
which alerts you to unsafe actions or situations
and will be followed by the word

DANGER

,

WARNING

, or

CAUTION

.

DANGER

: White lettering / Red background.

Indicates an imminently hazardous situation which, if
not avoided,

Will

result in death or serious injury.

WARNING

: Black lettering / Orange background.

Indicates a potentially hazardous situation which, if
not avoided,

Could

result in death or serious injury.

CAUTION

: Black lettering / Yellow background.

Indicates a potentially hazardous situation which, if
not avoided,

May

result in minor or moderate injury.

This manual uses two other words to highlight
information.

Important

calls attention to special

mechanical information and

Note

emphasizes

general information worthy of special attention.

Safe Operating Practices

Training

Read the OCD02 and tractor Operator’s Manuals
and other training material. If the operator(s) or
mechanic(s) can not read English it is the owner’s
responsibility to explain this material to them.

Become familiar with the safe operation of the
equipment, operator controls, and safety signs.

All operators and mechanics should be trained.
The owner is responsible for training the users.

Never let children or untrained people operate
or service the equipment. Local regulations may
restrict the age of the operator.

The owner/user can prevent and is responsible
for accidents or injuries occurring to himself or
herself, other people or property.

Preparation

Evaluate the terrain to determine what accessories
and attachments are needed to properly and
safely perform the job. Only use accessories and
attachments approved by Exmark.

Wear appropriate clothing including safety glasses,
substantial footwear, long trousers, and hearing
protection. Do Not operate when barefoot or
when wearing open sandals.

CAUTION

The machine that the OCD02 attaches to
produces sound levels in excess of 85 dBA at
the operator’s ear and can cause hearing loss
through extended periods of exposure.

Wear hearing protection when operating this
machine.

Inspect the area where the equipment is to be
used and remove all rocks, toys, sticks, wires,
bones, and other foreign objects which can be
thrown by the machine and may cause personal
injury to the operator or bystanders.

Operation

Operate only in daylight or good artificial light,
keeping away from holes and hidden hazards.

Never mow with the discharge deflector raised,
removed or altered unless there is a grass
collection system or mulch kit in place and
working properly.

Stop engine, wait for all moving parts to stop,
remove key and engage parking brake:

– Before checking, cleaning or working on the

mower.

– After striking a foreign object or abnormal

vibration occurs (inspect the mower for
damage and make repairs before restarting
and operating the mower).

5

Summary of Contents for OCD02

Page 1: ...OCD02 Part No 4500 482 Rev B ...

Page 2: ...ctured previously Exmark or its distributors and dealers accept no responsibility for variations which may be evident in the actual specifications of its products and the statements and descriptions contained in this publication 2009 Exmark Mfg Co Inc Industrial Park Box 808 Beatrice NE 68310 2 Contact us at www Exmark com Printed in the USA All Rights Reserved ...

Page 3: ...onal information is needed or should you require trained mechanic service contact your authorized Exmark equipment dealer or distributor All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations They carry ample stock of service parts or can secure them prompt...

Page 4: ...ractices 5 Safety and Instructional Decals 7 Setup 8 Installing OCD02 on Mower Deck 8 Product Overview 10 Operation 11 Opening the Discharge Gate 11 Closing the Discharge Gate 11 Maintenance 12 Adjustments 12 Foot Pedal Adjustment 12 Gate Adjustment 12 Troubleshooting 13 4 ...

Page 5: ... The owner is responsible for training the users Never let children or untrained people operate or service the equipment Local regulations may restrict the age of the operator The owner user can prevent and is responsible for accidents or injuries occurring to himself or herself other people or property Preparation Evaluate the terrain to determine what accessories and attachments are needed to pr...

Page 6: ...ntact with the rotating parts can cause traumatic amputation or severe lacerations Do Not operate the machine without guards shields and safety devices in place and working properly Keep hands feet hair jewelry or clothing away from rotating parts NEVER carry passengers DO NOT operate the mower when people especially children or pets are in the area 6 ...

Page 7: ...nt or accessory has been installed make sure current safety signs are visible New safety signs may be obtained from your authorized Exmark equipment dealer or distributor or from Exmark Mfg Co Inc Safety signs may be affixed by peeling off the backing to expose the adhesive surface Apply only to a clean dry surface Smooth to remove any air bubbles Familiarize yourself with the following safety sig...

Page 8: ...igure 2 Cut along the bottom portion and the outer edges on each side of template to remove the lip Figure 2 1 Discharge deflector 3 Cut along template 2 Template 4 Lip removed 5 Reassemble the bracket that was removed in step 3 into the discharge deflector and fasten with its hardware 6 Install the foot pedal onto the toe board as shown in Figure 3 Figure 3 1 Foot pedal 3 Toe board 2 5 16 18 x 3 ...

Page 9: ...e deck Turn the bolt around if necessary Figure 6 1 Discharge baffle bolt head 3 Gate linkage assembly 2 Deck tab 12 Insert the chute pivot rod through the first tab on the deck gate linkage assembly and discharge deflector see Figure 7 Install the link pivot bracket onto the link pivot channel located on the gate linkage assembly Route the chute pivot rod through the link pivot bracket the tabs o...

Page 10: ... cover notch 11 Knob 6 Cable 12 Link pivot bracket in unlocked position 14 Place the rear cover notch between the two nuts on the loose end of the cable Tighten nuts against the cover 15 Place the side cover notch between the knob and the deck mount bracket on the gate linkage assembly and tighten Product Overview Figure 9 1 Gate 2 Foot pedal 10 ...

Page 11: ...ss there is a grass collection system or mulch kit in place and working properly DANGER The rotating blades under the mower deck are dangerous Blade contact can cause serious injury or kill you Do Not put hands or feet under the mower or mower deck when the blades are engaged Opening the Discharge Gate Push down on the back of the foot pedal to open the gate Figure 10 1 Push down 4 Discharge defle...

Page 12: ...ing brake and remove key before servicing cleaning or making any adjustments to the unit Foot Pedal Adjustment The foot pedal allows the gate to be held in any position Adjust the pivot bolt and nut as shown in Figure 4 for more or less resistance Gate Adjustment 1 Stop engine wait for all moving parts to stop and remove key Engage parking brake 2 Make sure the discharge baffle bolt head is positi...

Page 13: ...Note When disconnecting electrical connectors Do Not pull on the wires to separate the connectors Problem Possible Cause Corrective Action Gate does not lock when closed 1 Cable tension is too tight 1 Adjust the cable nuts 1 Cable is not tensioned properly 1 Adjust the cable nuts Gate does not open 2 Cable is disconnected at one or both ends 2 Reconnect cable Pedal is too loose or tight 1 Pivot bo...

Page 14: ... 2101 Ashland Avenue Beatrice NE 68310 402 223 6375 or service exmark com Owner s Responsibilities The Exmark attachment or accessory including any defective part must be returned to an authorized Exmark service dealer within the warranty period This warranty extends only to commercial attachments and accessories operated under normal conditions You must read the operator s manual You must also pr...

Page 15: ...Service Record Date Description of Work Done Service Done By 15 ...

Page 16: ...OVER PROTECTION SYSTEM ROPS SUN SHADE TRASH CONTAINER TURF STRIPER ULTRA VAC COLLECTION SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM OUT FRONT RIDING ACCESSORIES AND OPTIONS CUSTOM RIDE SEAT SUSPENSION SYSTEM DUAL TAIL WHEEL FLOOR PAN EXTENDER HITCH KIT LIGHT KIT MICRO MULCH SYSTEM ROLL OVER PROTECTION SYSTEM ROPS SNOW BLADE SNOWBLOWER SUN SHADE TRASH CONTAINER ULTRA VAC COLLECTION SYSTEM ULTRA VAC QUIC...

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