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Exmark 135-0192 Operator'S Manual Download Page 24

Schematics

Schematics

Electrical Schematic

M

BT01

TE

TERMINAL -

BATTERY

DIS01

CONTROLLER - MOTOR DRIVE

B+

NC

NC

SW PWR

NC

NC

OUTPUT ENABLE

NC

NC

MOTOR IN

NC

MOTOR OUT 1

MOTOR OUT 2

UP SW

NC

DOWN SW

NC

GND

CAN LO

CAN HI

P04

12

14

20

5

6

8

1

18

17

15

P04

3

4

7

16

11

13

19

2

9

10

Motor+

Motor-

SPREADER MOTOR

M01

P07

A

B

NC

CAN HI

CAN LO

SW PWR

FUSED PWR

GND

CAP03

DUST CAP

P02

1

2

3

4

5

6

D01

DIODE

P05

B

P05

A

J02

F01

20A

Motor Power

RED

 RED/GREEN

 BLACK

 BLACK

 BLACK

 BLACK

 BROWN/WHITE

 VIOLET/RED

 BLACK

 VIOLET/BLACK

 VIOLET

 WHITE/BLACK

 WHITE/TAN

 BLACK

 BLACK

 BLACK

 BLACK

 ORANGE

 RED/WHITE

 RED/WHITE

GREEN

GREEN

YELLOW

YELLOW

 RED/GREEN

 RED/GREEN

 RED/WHITE

 PINK

 BLACK

 VIOLET/WHITE

SP01

SP02

SP03

SP04

SP05

SP06

SP07

MINI FUSE HOLDER CAP

P03

P03

B

A

P08

A

B

P09

A

B

 BLACK

 VIOLET/RED

P01

ACC CONNECTOR

A

B

C

ACC PWR ADAPTER

GND

SW PWR

A

B

S01

DOWN

(ON)-OFF-(ON)

UP

P06

1

3

4

6

8

P06

2

5

7

J01

g212875

24

 

Summary of Contents for 135-0192

Page 1: ...135 0192 SPREADER ACCESSORY For Serial Nos 402 082 300 Higher Part No 4503 424 Rev E ...

Page 2: ...roducts at any time without incurring any obligation to make such changes to products manufactured previously Exmark or its distributors and dealers accept no responsibility for variations which may be evident in the actual specifications of its products and the statements and descriptions contained in this publication 2018 Exmark Mfg Co Inc Industrial Park Box 808 Beatrice NE 68310 2 Contact us a...

Page 3: ...training materials and Operator s manuals If additional information is needed or should you require trained mechanic service contact your authorized Exmark equipment dealer or distributor All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations They carry amp...

Page 4: ...able 11 5 Installing the Harness 12 6 Installing the Cover 13 Product Overview 14 Operation 15 Controls 15 Pre Start 16 Operating Instructions 16 Operating the Spreader Accessory 16 Operating Tips 20 Removing the Spreader Attachment 20 Maintenance 21 Recommended Maintenance Schedule s 21 Periodic Maintenance 21 Check for Loose Hardware 21 Adjustments 21 Spreader Pattern Control Cable Adjustment 21...

Page 5: ...e equipment operator controls and safety signs All operators and mechanics should be trained The owner is responsible for training the users Never let children or untrained people operate or service the equipment Local regulations may restrict the age of the operator Only adults and mature teenagers should operate the machine and even mature teenagers should have adult supervision Be sure a teenag...

Page 6: ...or while driving over rough surfaces Shifting loads can cause the unit to tip over When operating with a heavy load reduce your speed and allow for sufficient stopping distance Use extra caution on slopes Reduce speed and load when operating on rough terrain uneven ground and near curbs holes and other sudden changes in terrain Loads may shift causing the machine to become unstable Heavy loads aff...

Page 7: ...fety signs may be affixed by peeling off the backing to expose the adhesive surface Apply only to a clean dry surface Smooth to remove any air bubbles Familiarize yourself with the following safety signs and instruction labels They are critical to the safe operation of your Exmark commercial mower decal135 0990 135 0990 1 Spread pattern heavy 2 Spread pattern light decalimpellset Impeller Setting ...

Page 8: ...um Hopper Capacity 80 lb 36 kg Spreader Motor 12VDC variable speed gear motor Spreader Width Adjustable from 4ft 1 2 m up to 22 ft 6 7 m Dimensions Overall Width 27 inches 69 cm Overall Length 32 inches 81 cm Overall Height 28 inches 71 cm Weight 70 lb 32 kg 8 ...

Page 9: ...4 03 Bracket Cable Aer30 1 104 7201 Nut Nyloc 1 4 20 Flg Aer30 2 321 3 Screw HH 1 4 20 x 5 8 Aer30 2 Installing the Cable Mount Bracket 135 0841 Cable Control 1 Installing the Control Cable 135 0700 Harness 1 1 303287 Tie Cable 10 Installing the Harness 126 2815 Cover 1 3256 22 Washer 4 104 7201 Nut Nyloc 1 4 20 Flg 4 32105 15 Screw HWH Machine 1 4 20 x 3 4 4 Installing the Cover 1 Installing the ...

Page 10: ...in the bolt bag if the retained hardware is not long enough to mount the control panel 2 Installing the Hopper Assembly Parts needed for this procedure Procedure 1 Insert the hopper hitch tube into the receiver on the aerator g213510 Figure 4 1 Hopper hitch tube 3 Cotter pin 2 Hitch pin 2 Use the hitch pin and cotter pin to secure the hopper assembly to the aerator 3 Installing the Cable Mount Bra...

Page 11: ...o the control arm and secure with a washer and 1 4 28 inch nyloc nut as shown in Figure 6 g221603 Figure 6 1 Cable ball joint 5 Knob 2 Control lever 6 Washer 3 1 4 28 inch nyloc nut 7 Jam nut 4 Cable mount bracket 2 Loosen the knob and slide the control cable into the notch of the mount bracket and tighten the knob 3 Route the other end of the control cable to the gate arm g213569 Figure 7 1 1 4 2...

Page 12: ...arness installation 1 Disconnect the negative battery cable from the battery 2 Plug the hour meter and ON OFF connectors on the spreader harness into the switches on flow control panel see Figure 8 g213636 Figure 8 1 Harness 3 On Off switch 2 Hour meter connector 4 Motor connector 3 Route the harness along the right side of the machine following the control cable Place the harness on top of the co...

Page 13: ...to the front of the positive battery terminal and secure with the nut and screw Repeat for negative battery cable 6 Use the edge clip to secure the harness to the RH aerator panel 7 Use the remaining zip ties to secure the harness to the frame and or control cable On 24 inch models secure the cable and harness to the return to up spring mount on the frame g253773 Figure 10 1 Secure to frame 6 Inst...

Page 14: ...Cover 3 1 4 20 x 3 4 inch machine hex screw 2 Washer 4 1 4 inch flanged nut 2 Secure with 1 4 inch flanged nyloc nut 3 Plug the other two holes in the hopper with remaining hardware Product Overview g212987 Figure 12 1 Controls 2 Hopper 14 ...

Page 15: ...d below the impeller speed control This display shows the speed setting number from 1 10 1 is the slowest speed and 10 is the fastest A circle will display when the control has been turned off Flow Control Lever Located to the right of the main controls Lift the lever upward to start the flow and continue lifting it to increase the distribution rate Pull the lever downward to decrease or stop the ...

Page 16: ... the Spreader Accessory The spreader accessory is designed to disperse grass seed Before Operating the Spreader Make sure the spreader has been calibrated for the correct application rate of the grass seed to be spread before starting see Calculating the Application Rate section Filling the Spreader Hopper Important Verify that the proper application rate has been set prior to filling the hopper 1...

Page 17: ...r and then weigh the empty bucket Subtract these two amounts to determine the amount of grass seed remaining in the hopper for example 20 pounds 9 kg remains 8 Subtract the amount remaining in the hopper step 7 from the amount originally added step 4 the result is the amount applied to the course Amount Applied 25 lb 11 3 kg 20 lb 9 kg 5 lb 2 3 kg For this example 5 lb 2 3 kg was applied to 1 000 ...

Page 18: ...ribution may lead to striping g207791 Figure 17 1 Narrow distribution side deflector lowered 5 End of spreading job 2 Forward 6 Property fence 3 Effective spreading width variable 4 22 ft 1 2 6 7 m 7 Gate 4 Do Not spread when turning 180 degrees 1 Start the engine and place the throttle midway between the SLOW and FAST positions 2 Turn on the impeller speed control 3 Set the impeller speed to the ...

Page 19: ...8 Figure 18 1 Effective spreading width variable 4 22 ft 1 2 6 7 m 6 Evaluate the spread pattern If adjustments are needed see the Spreader Pattern Adjustment section 7 When finished spreading close the hopper gate 19 ...

Page 20: ...e 90 degrees Operating Tips Over Seeding Important Do Not put down more seed than recommended by the seed company Over seeding can cause the grass to be too thick and cause it to be susceptible to fungus Note The machine will seed at the same rate going both forward and rearward Note If there is excessive thatch it may be necessary to remove the thatch prior to seeding Removing the Spreader Attach...

Page 21: ...e Interval Maintenance Procedure Before each use or daily Check for loose hardware Clean the debris build up from the machine Periodic Maintenance Check for Loose Hardware Service Interval Before each use or daily 1 Stop engine wait for all moving parts to stop and remove key Engage parking brake 2 Visually inspect machine for any loose hardware or any other possible problem Tighten hardware or co...

Page 22: ...Gate Closure 1 If the gate arm is not fully closing adjust the control cable knob located on the cable mount bracket nuts located on either side of the hopper bracket 2 Continue to adjust until the gate can be fully closed retighten all components Cleaning Clean Debris From Machine Service Interval Before each use or daily 1 Stop engine wait for all moving parts to stop and remove key Engage parki...

Page 23: ...k pins 6 and 8 on the controller connector for proper pin seating and locking Message displays WIRE FAULT 06 1 Controller is unable to detect connection to the impeller motor 1 Power off the impeller and check electrical connections to the impeller motor 1 Fuse is blown 1 Replace blown fuse 2 Improper electrical connections 2 Check electrical connections at the accessory power connector and batter...

Page 24: ...SED PWR GND CAP03 DUST CAP P02 1 2 3 4 5 6 D01 DIODE P05 B P05 A J02 F01 20A Motor Power RED RED GREEN BLACK BLACK BLACK BLACK BROWN WHITE VIOLET RED BLACK VIOLET BLACK VIOLET WHITE BLACK WHITE TAN BLACK BLACK BLACK BLACK ORANGE RED WHITE RED WHITE GREEN GREEN YELLOW YELLOW RED GREEN RED GREEN RED WHITE PINK BLACK VIOLET WHITE SP01 SP02 SP03 SP04 SP05 SP06 SP07 MINI FUSE HOLDER CAP P03 P03 B A P08...

Page 25: ...Notes 25 ...

Page 26: ...Notes 26 ...

Page 27: ...Service Record Date Description of Work Done Service Done By 27 ...

Page 28: ...SORIES AND OPTIONS CUSTOM RIDE SEAT SUSPENSION SYSTEM DUAL TAIL WHEEL FLOOR PAN EXTENDER HITCH KIT LIGHT KIT MICRO MULCH SYSTEM ROLL OVER PROTECTION SYSTEM ROPS SNOW BLADE SNOWBLOWER SUN SHADE TRASH CONTAINER ULTRA VAC COLLECTION SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM WEATHER CAB Some accessories and options not available for some models Place Model No and Serial No Label Here Included in the Lite...

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