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11.

Where the front outer baffle, rear outer baffle, and rear
center baffle come together, install two 3/8-16 x 7/8
inch carriage bolts and thin nyloc nuts (see Figure 5).

12.

Tighten all hardware.

Note:

When tightening the side bumper hardware,

Do Not exceed 20 ft-lb (27 N-m).

13.

Using one 3/8-16 x 7/8 inch carriage bolt and flanged
nyloc nut, install the correct kicker baffle per chamber
as shown in Figure 1. The hooked end of each kicker
baffle attaches to the slot in the chamber baffle as
shown in Figure 6.

Figure 6

1.

Slot

2.

Hooked end

14.

Install the black reverse rotation blade, supplied in the
kit, onto the right hand spindle.

15.

The two red blades, supplied in the kit, can be installed
on either the center or left hand spindle.

16.

Torque the blade bolts to 55-60 ft lb (75-81 N-m).

Note:

Carefully and slowly rotate each blade 360

degrees by hand to make sure there is clearance
between the blades and baffles. Adjust baffles slightly
if interference is found.

WARNING

Incorrect installation of the blade or
components used to retain the blade can
be dangerous. Failure to use all original
components and assembled as shown could
allow a blade or blade component to be thrown
out from under the deck resulting in serious
personal injury or death.

Always install the original Exmark blades
and blade retaining hardware as shown in the
Operator’s manual.

Note:

Refer to the mower operator’s manual for blade

maintenance.

17.

Carefully remove the jack stands and lower the machine
to the ground.

Converting Back to Rear
Discharge

1.

Stop engine and wait for all moving parts to stop,
engage parking brake, remove key, and disconnect the
negative battery cable.

2.

Remove finish cut baffles and kicker baffles and retain
all hardware.

3.

Replace the finish cut blades with standard blades.

4.

Install 5/16-18 x 3/4 inch hex socket screws and
flanged nyloc nuts in the holes on top of the deck with
the bolt head underneath. All open holes not covered
by belt shields or the frame must be plugged to prevent
sand or other small objects from being thrown up
through the deck.

5

Summary of Contents for 116-8547

Page 1: ...ly hazardous situation which if not avoided Could result in death or serious injury CAUTION Black lettering Yellow background Indicates a potentially hazardous situation which if not avoided May result in minor or moderate injury This manual uses two other words to highlight information Important calls attention to special mechanical information and Note emphasizes general information worthy of sp...

Page 2: ... CTR 1 116 8389 03 Baffle Frt CTR 72 1 11 116 8342 03 Baffle Kicker RH 60 1 4 116 8337 03 Baffle Rear LH 60 1 116 8510 03 Baffle Kicker RH 72 1 116 8391 03 Baffle Rear LH 72 1 12 3231 12 Bolt Carriage 3 8 16 x 7 8 60 14 5 116 8338 03 Baffle Rear RH 60 1 3231 12 Bolt Carriage 3 8 16 x 7 8 72 12 116 8390 03 Baffle Rear RH 72 1 13 104 8301 Nut Flange nyloc 3 8 16 60 12 6 116 8339 03 Baffle Rear CTR 6...

Page 3: ...Figure 2 3 ...

Page 4: ... 72 inch decks remove the four 5 16 18 x 3 4 inch hex socket screws and flanged nyloc nuts plugging the exposed mounting holes in the deck Also remove the inboard tire flap fastener on each side Retain for future use Figure 4 Figure 4 1 Remove and retain hardware Note Refer to Figure 1 for steps 6 through 12 6 Remove and retain the four 3 8 16 x 2 1 4 inch carriage bolts and flanged nyloc nuts wit...

Page 5: ...htly if interference is found WARNING Incorrect installation of the blade or components used to retain the blade can be dangerous Failure to use all original components and assembled as shown could allow a blade or blade component to be thrown out from under the deck resulting in serious personal injury or death Always install the original Exmark blades and blade retaining hardware as shown in the...

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