Exmark 000 & Higher Serial Nos. Operator'S Manual Download Page 20

Operation

Open the Fuel Shut-Off Valve

The fuel shut-off valve is located on the right side of
unit in fuel line next to the fuel filter. Raise the rear
hood to access fuel shut-off valve.

Starting the Engine

1. Move the motion control levers out to the neutral

lock position.

2. Pull up and back on the parking brake lever to

engage the parking brake.

3. Push in on the PTO switch to the “STOP”

position.

Note:

It is not necessary for the operator to be

in the seat to start the engine.

4. Place the throttle midway between the “SLOW”

and “FAST” positions.

5. On a cold engine, push the choke lever forward

into the “ON” position.

On a warm engine, leave the choke in the “OFF”
position.

6. Turn ignition switch to the “START” position.

Release the switch as soon as the engine starts.

Important:

Do Not crank the engine

continuously for more than ten seconds at a
time. If the engine does not start, allow a 60
second cool-down period between starting
attempts. Failure to follow these guidelines
can burn out the starter motor.

7. If the choke is in the “ON” position, gradually

return choke to the “OFF” position as the engine
warms up.

Engaging the PTO

DANGER

The rotating blades under the mower deck
are dangerous. Blade contact can cause
serious injury or kill you.

Do Not put hands or feet under the mower
or mower deck when the blades are engaged.

DANGER

An uncovered discharge opening will allow
objects to be thrown in an operator’s or
bystander’s direction. Also, contact with the
blade could occur. Thrown objects or blade
contact can cause serious injury or death.

Never operate the mower with the discharge
deflector raised, removed, or altered unless
there is a grass collection system or mulch
kit in place and working properly.

The PTO push-pull switch engages the cutting blades.
Be sure that all persons are clear of the mower deck
and discharge area before engaging PTO.

Important:

Operator must be in seat before the

PTO can be engaged.

1. Set the throttle to the “MIDWAY” position.

2. Pull the PTO switch outward to the “ROTATE”

position.

3. Place the throttle in the “FAST” position to begin

mowing.

Disengaging the PTO

1. Set the throttle to the “MIDWAY” position.

2. Push the PTO switch in to the “STOP” position

to disengage the blades.

Stopping the Engine

1. Bring the unit to a full stop.

2. Disengage the PTO.

3. Move the motion control levers out to the neutral

lock position.

4. Engage the parking brake.

5. Place the throttle midway between the “SLOW”

and “FAST” positions.

6. Allow the engine to run for a minimum of 15

seconds, then turn the ignition switch to the
“OFF” position to stop the engine.

7. Remove the key to prevent children or other

unauthorized persons from starting engine.

8. Close the fuel shut-off valve when the machine

will not be in use for a few days, when
transporting, or when the unit is parked inside
a building.

20

Summary of Contents for 000 & Higher Serial Nos.

Page 1: ...FRONTRUNNERTM AIR COOLED MODELS For Serial Nos 720 000 Higher Part No 4500 218 Rev A...

Page 2: ...d for information regarding The U S Environmental Protection Agency EPA and the California Emission Control Regulation of emission systems maintenance and warranty Keep this engine Owner s Manual with...

Page 3: ...ributor All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service sta...

Page 4: ...ssures 27 Check Condition Of Belts 28 Lubricate Grease Fittings 28 Lubricate Rear Caster Wheel Hub s 28 Lubricate Brake Handle Pivot 29 Lubricate Brake Rod Bushings 29 Lubricate Motion Control Bronze...

Page 5: ...mechanic s can not read English it is the owner s responsibility to explain this material to them Become familiar with the safe operation of the equipment operator controls and safety signs All operat...

Page 6: ...uring fueling static electricity can be released causing a spark which can ignite gasoline vapors A fire or explosion from gasoline can burn you and others and cause property damage Always place gasol...

Page 7: ...is engaged before starting engine Use seat belts Never operate the mower with damaged guards shields or covers Always have safety shields guards switches and other devices in place and in proper work...

Page 8: ...imate slope angle of the area to be mowed Use a walk behind mower and or a hand trimmer near drop offs ditches steep banks or water Figure 3 Figure 3 1 Safe Zone Use the mower here on slopes less than...

Page 9: ...r remove spark plug wire before making any repairs Disconnect the negative terminal first and the positive last Reconnect positive first and negative last Use care when checking blades Wrap the blade...

Page 10: ...n installed make sure current safety signs are visible New safety signs may be obtained from your authorized Exmark equipment dealer or distributor or from Exmark Mfg Co Inc Safety signs may be affixe...

Page 11: ...Safety 103 7218 107 2102 107 2112 109 2355 109 2356 1 Fast 3 Neutral 2 Slow 4 Reverse 11...

Page 12: ...Safety 109 2357 1 Fast 4 Reverse 2 Slow 5 Park Brake Release 3 Neutral 6 Park Brake Engage 109 2358 109 2377 109 2396 109 3637 12...

Page 13: ...Safety 109 7413 1 Cylinder extend 4 Slow 2 Cylinder retract 5 Choke on 3 Fast 6 Choke off 109 7949 109 2360 13...

Page 14: ...ne It is not necessary for the operator to be in the seat to start the engine Operator must be in seat when PTO is engaged brake is disengaged or motion control levers are moved in or engine will stop...

Page 15: ...qt 4 9 L 23HP Kohler Units 4 0 qt 3 8 L Hydraulic Filter Replaceable cartridge type P N 103 2146 25 microns No bypass Speeds 27HP Kohler 31HP Briggs Stratton Units 0 10 5 mph 16 9 km hr forward 0 6 6...

Page 16: ...83 cm 84 3 inches 214 cm Overall Length 23HP Kohler 27HP Kohler 31HP Briggs Stratton Without deck and floor pan folded 80 4 inches 204 2 cm 82 3 inches 209 0 cm 52 inch Deck 112 4 inches 285 5 cm 114...

Page 17: ...tor Mounting Bolts 72 77 ft lb 98 104 N m Wheel Hub Lock Nut 210 250 ft lb 285 339 N m Rollover Protection System Roll Bar Mounting Bolts 30 35 ft lb 41 47 N m Clutch Retaining Bolt secured with threa...

Page 18: ...Pull the lever up and rearward to engage the brake Push the lever forward and down to disengage the brake The unit must be tied down and brake engaged when transporting Ignition Switch Located on righ...

Page 19: ...rt Fill fuel tanks For best results use only clean fresh regular grade unleaded gasoline with an octane rating of 87 or higher Regular grade leaded gasoline may also be used however combustion chamber...

Page 20: ...the blades are engaged DANGER An uncovered discharge opening will allow objects to be thrown in an operator s or bystander s direction Also contact with the blade could occur Thrown objects or blade c...

Page 21: ...eutral Lock 4 Forward Driving Forward 1 Release the parking brake 2 Move the motion control levers inward to the center to the neutral unlocked position 3 To move forward in a straight line apply equa...

Page 22: ...unit on a ramp Use only a single full width ramp Do Not use individual ramps for each side of the unit If individual ramps must be used use enough ramps to create an unbroken ramp surface wider than...

Page 23: ...cation After the first 250 hours Change the hydraulic filter Before each use or daily Check the engine oil level Check the safety interlock system Check the rollover protections systems roll bar pins...

Page 24: ...ith the oil level below the LOW or ADD mark on the dipstick or over the FULL mark Check Battery Charge Service Interval Monthly WARNING CALIFORNIA Proposition 65 Warning Battery posts terminals and re...

Page 25: ...er must not crank 2 Check the kill circuits Run engine at one third throttle disengage parking brake and raise off of seat but do not get off of machine engine must initiate shutdown after approximate...

Page 26: ...on of the paper element Replace if dirty bent or damaged C Check the condition of the inner element Replace whenever it appears dirty typically every other time the paper element is replaced Clean the...

Page 27: ...ut 150 F 65 C fill to halfway between the HOT and COLD levels If the oil is at room temperature about 75 F 24 C fill only to the COLD level Check Auxiliary Hydraulic Oil Level Service Interval As requ...

Page 28: ...rly 4 Rear Caster Pivot 0 1 Yearly 5 Belt Idlers 1 2 Yearly 6 Motion Control Pivots 1 2 Yearly 7 Transfer Spring Ends 1 4 Yearly 8 Dual Tail Wheel Pivot if applicable 2 1 40 Hours See step 3 for speci...

Page 29: ...bearing adjustment often Spin the caster tire The tire should not spin freely more than 1 or 2 revolutions or have any side play If the wheel spins freely adjust torque on spacer nut until there is a...

Page 30: ...high enough to allow drive wheels to turn freely CAUTION Raising the mower for service or maintenance relying solely on mechanical or hydraulic jacks could be dangerous The mechanical or hydraulic ja...

Page 31: ...remove key before servicing cleaning or making any adjustments to the unit Pump Drive Belt Tension Self tensioning No adjustment necessary Pump Drive Belt Replacement 1 Stop engine wait for all moving...

Page 32: ...parts or hot surfaces may cause personal injury Keep fingers hands and clothing clear of rotating components and hot surfaces 1 This adjustment must be made with the drive wheels turning First raise...

Page 33: ...ition 2 Locate and loosen the knob under the rear of the left fender see Figure 15 Figure 15 1 Motion control lever 3 Fender knob 2 Left fender 3 Slide the fender forward and twist upward and outward...

Page 34: ...ke and inside of the pump drive belt compartment and damaged or missing rubber baffles can cause the engine and hydraulic system to overheat which can create a fire hazard Clean all debris from inside...

Page 35: ...il at a certified recycling center or according to your state and local regulations Battery Disposal DANGER Battery electrolyte contains sulfuric acid which is poisonous and can cause severe burns Swa...

Page 36: ...s closed 2 Open the fuel shutoff valve 3 Oil level in the crankcase is low 3 Add oil to the crankcase 4 The throttle and choke are not in the correct position 4 Be sure the throttle control is midway...

Page 37: ...indicator and motion control linkage need adjustment 3 Adjust the reverse indicator and the motion control linkage 1 Bypass valve is not closed tight 1 Tighten the bypass valve 2 Drive or pump belt is...

Page 38: ...DK GREEN ENGINE FUSE 15 AMP HEADLIGHT HARNESS YELLOW BLACK YELLOW BLACK DK BLUE WHITE ORANGE DK GREEN WHITE YELLOW BLACK YELLOW BLACK BLACK BLACK BLACK PINK BLACK LT BLUE DK GREEN DK GREEN ORANGE BLA...

Page 39: ...N WHITE LT GREEN LT GREEN LT BLUE GREY BROWN TAN LT BLUE LT BLUE VIOLET ORANGE ORANGE ORANGE DK BLUE WHITE DK GREEN TAN LT BLUE ORANGE GREY GREY BROWN BROWN BLACK BROWN RED TAN YELLOW ORANGE BLACK DK...

Page 40: ...Schematics Hydraulic Diagram CASE DRAIN CHARGE PUMP HIGH PRESSURE G007220 BYPASS VALVE BYPASS VALVE HIGH PRESSURE REVERSE HIGH PRESSURE FORWARD HIGH PRESSURE REVERSE HIGH PRESSURE FORWARD 40...

Page 41: ...ice Dealer before obtaining any warranty service Contact any Exmark Service Dealer to arrange service at their dealership To locate a dealer convenient to you access our website at www exmark com U S...

Page 42: ...Service Record Date Description of Work Done Service Done By 42...

Page 43: ...43...

Page 44: ...ONT RIDING ACCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM DUAL TAIL WHEEL FLOOR PAN EXTENDER HITCH KIT LIGHT KIT MICRO MULCH SYSTEM ROLL OVER PROTECTION SYSTEM ROPS ROTARY BROOM SNOW BLADE SNOWBLOWER...

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