Exmark 000 & Higher Serial Nos. Operator'S Manual Download Page 18

Operation

Operation

Note:

Determine the left and right sides of the

machine from the normal operating position.

Controls

Motion Control Levers

The motion control levers located on each side of the
console control the forward and reverse motion of
the machine. The levers control the flow of hydraulic
oil from the hydrostatic pump to the drive wheel
motor for each side.

Moving the levers forward or backward turns the
wheel on the same side forward or in reverse. Wheel
speed is proportional to the amount the lever is
moved.

Moving the levers outward from the center position
into the T-slot locks them in the neutral position
(Figure 6).

Choke Control

Located on right fuel tank console.

The choke is used to aid in starting a cold engine.
Moving the choke lever forward will put the choke in
the “ON” position and moving the choke lever to the
rear, to the detent, will put the choke in the “OFF”
position. Do Not run a warm engine with choke in
the “ON” position.

Throttle Control

Located on right fuel tank console.

The throttle is used to control engine speed. Moving
the throttle lever forward will increase engine speed
and moving the throttle lever to the rear will decrease
engine speed. Moving the throttle forward into the
detent is full throttle.

Park Brake Lever

Located on left side of unit, between the seat and the
dummy tank.

The brake lever engages a parking brake on the drive
wheels.

Pull the lever up and rearward to engage the brake.

Push the lever forward and down to disengage the
brake.

The unit must be tied down and brake engaged when
transporting.

Ignition Switch

Located on right fuel tank console.

The ignition switch is used to start and stop the
engine. The switch has three positions “OFF”, “ON”
and “START”. Insert key into switch and rotate
clockwise to the “ON” position. Rotate clockwise to
the next position to engage the starter (key must be
held against spring pressure in this position).

Note:

Brake must be engaged, motion control levers

out (neutral lock position), and PTO switch “OFF”
to start engine. (It is not necessary for the operator
to be in the seat to start the engine.)

Hour Meter

Located on the right fuel tank console.

The hour meter is connected to a pressure switch
installed in the engine block and it records the
number of hours that the engine has run. If the
ignition switch is left on without engine running,
hour meter will not run.

Note:

This switch is not a low oil sensor and will not

alert the operator if the engine oil is low.

Fuel Shut-Off Valve

Located in fuel line by fuel tank and fuel filter.

The fuel shut-off valve is used to shut off the fuel
when the machine will not be used for a few days,
during transport to and from the jobsite, and when
parked inside a building.

Rotate the valve 1/4 turn clockwise to shut off fuel.
Rotate the valve 1/4 turn counterclockwise to turn
on fuel.

Fuel Gauge

Located at the rear of the right fuel tank.

The fuel gauge monitors the amount of fuel in the
right fuel tank only. The left tank does not hold fuel.

18

Summary of Contents for 000 & Higher Serial Nos.

Page 1: ...FRONTRUNNERTM AIR COOLED MODELS For Serial Nos 720 000 Higher Part No 4500 218 Rev A...

Page 2: ...d for information regarding The U S Environmental Protection Agency EPA and the California Emission Control Regulation of emission systems maintenance and warranty Keep this engine Owner s Manual with...

Page 3: ...ributor All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service sta...

Page 4: ...ssures 27 Check Condition Of Belts 28 Lubricate Grease Fittings 28 Lubricate Rear Caster Wheel Hub s 28 Lubricate Brake Handle Pivot 29 Lubricate Brake Rod Bushings 29 Lubricate Motion Control Bronze...

Page 5: ...mechanic s can not read English it is the owner s responsibility to explain this material to them Become familiar with the safe operation of the equipment operator controls and safety signs All operat...

Page 6: ...uring fueling static electricity can be released causing a spark which can ignite gasoline vapors A fire or explosion from gasoline can burn you and others and cause property damage Always place gasol...

Page 7: ...is engaged before starting engine Use seat belts Never operate the mower with damaged guards shields or covers Always have safety shields guards switches and other devices in place and in proper work...

Page 8: ...imate slope angle of the area to be mowed Use a walk behind mower and or a hand trimmer near drop offs ditches steep banks or water Figure 3 Figure 3 1 Safe Zone Use the mower here on slopes less than...

Page 9: ...r remove spark plug wire before making any repairs Disconnect the negative terminal first and the positive last Reconnect positive first and negative last Use care when checking blades Wrap the blade...

Page 10: ...n installed make sure current safety signs are visible New safety signs may be obtained from your authorized Exmark equipment dealer or distributor or from Exmark Mfg Co Inc Safety signs may be affixe...

Page 11: ...Safety 103 7218 107 2102 107 2112 109 2355 109 2356 1 Fast 3 Neutral 2 Slow 4 Reverse 11...

Page 12: ...Safety 109 2357 1 Fast 4 Reverse 2 Slow 5 Park Brake Release 3 Neutral 6 Park Brake Engage 109 2358 109 2377 109 2396 109 3637 12...

Page 13: ...Safety 109 7413 1 Cylinder extend 4 Slow 2 Cylinder retract 5 Choke on 3 Fast 6 Choke off 109 7949 109 2360 13...

Page 14: ...ne It is not necessary for the operator to be in the seat to start the engine Operator must be in seat when PTO is engaged brake is disengaged or motion control levers are moved in or engine will stop...

Page 15: ...qt 4 9 L 23HP Kohler Units 4 0 qt 3 8 L Hydraulic Filter Replaceable cartridge type P N 103 2146 25 microns No bypass Speeds 27HP Kohler 31HP Briggs Stratton Units 0 10 5 mph 16 9 km hr forward 0 6 6...

Page 16: ...83 cm 84 3 inches 214 cm Overall Length 23HP Kohler 27HP Kohler 31HP Briggs Stratton Without deck and floor pan folded 80 4 inches 204 2 cm 82 3 inches 209 0 cm 52 inch Deck 112 4 inches 285 5 cm 114...

Page 17: ...tor Mounting Bolts 72 77 ft lb 98 104 N m Wheel Hub Lock Nut 210 250 ft lb 285 339 N m Rollover Protection System Roll Bar Mounting Bolts 30 35 ft lb 41 47 N m Clutch Retaining Bolt secured with threa...

Page 18: ...Pull the lever up and rearward to engage the brake Push the lever forward and down to disengage the brake The unit must be tied down and brake engaged when transporting Ignition Switch Located on righ...

Page 19: ...rt Fill fuel tanks For best results use only clean fresh regular grade unleaded gasoline with an octane rating of 87 or higher Regular grade leaded gasoline may also be used however combustion chamber...

Page 20: ...the blades are engaged DANGER An uncovered discharge opening will allow objects to be thrown in an operator s or bystander s direction Also contact with the blade could occur Thrown objects or blade c...

Page 21: ...eutral Lock 4 Forward Driving Forward 1 Release the parking brake 2 Move the motion control levers inward to the center to the neutral unlocked position 3 To move forward in a straight line apply equa...

Page 22: ...unit on a ramp Use only a single full width ramp Do Not use individual ramps for each side of the unit If individual ramps must be used use enough ramps to create an unbroken ramp surface wider than...

Page 23: ...cation After the first 250 hours Change the hydraulic filter Before each use or daily Check the engine oil level Check the safety interlock system Check the rollover protections systems roll bar pins...

Page 24: ...ith the oil level below the LOW or ADD mark on the dipstick or over the FULL mark Check Battery Charge Service Interval Monthly WARNING CALIFORNIA Proposition 65 Warning Battery posts terminals and re...

Page 25: ...er must not crank 2 Check the kill circuits Run engine at one third throttle disengage parking brake and raise off of seat but do not get off of machine engine must initiate shutdown after approximate...

Page 26: ...on of the paper element Replace if dirty bent or damaged C Check the condition of the inner element Replace whenever it appears dirty typically every other time the paper element is replaced Clean the...

Page 27: ...ut 150 F 65 C fill to halfway between the HOT and COLD levels If the oil is at room temperature about 75 F 24 C fill only to the COLD level Check Auxiliary Hydraulic Oil Level Service Interval As requ...

Page 28: ...rly 4 Rear Caster Pivot 0 1 Yearly 5 Belt Idlers 1 2 Yearly 6 Motion Control Pivots 1 2 Yearly 7 Transfer Spring Ends 1 4 Yearly 8 Dual Tail Wheel Pivot if applicable 2 1 40 Hours See step 3 for speci...

Page 29: ...bearing adjustment often Spin the caster tire The tire should not spin freely more than 1 or 2 revolutions or have any side play If the wheel spins freely adjust torque on spacer nut until there is a...

Page 30: ...high enough to allow drive wheels to turn freely CAUTION Raising the mower for service or maintenance relying solely on mechanical or hydraulic jacks could be dangerous The mechanical or hydraulic ja...

Page 31: ...remove key before servicing cleaning or making any adjustments to the unit Pump Drive Belt Tension Self tensioning No adjustment necessary Pump Drive Belt Replacement 1 Stop engine wait for all moving...

Page 32: ...parts or hot surfaces may cause personal injury Keep fingers hands and clothing clear of rotating components and hot surfaces 1 This adjustment must be made with the drive wheels turning First raise...

Page 33: ...ition 2 Locate and loosen the knob under the rear of the left fender see Figure 15 Figure 15 1 Motion control lever 3 Fender knob 2 Left fender 3 Slide the fender forward and twist upward and outward...

Page 34: ...ke and inside of the pump drive belt compartment and damaged or missing rubber baffles can cause the engine and hydraulic system to overheat which can create a fire hazard Clean all debris from inside...

Page 35: ...il at a certified recycling center or according to your state and local regulations Battery Disposal DANGER Battery electrolyte contains sulfuric acid which is poisonous and can cause severe burns Swa...

Page 36: ...s closed 2 Open the fuel shutoff valve 3 Oil level in the crankcase is low 3 Add oil to the crankcase 4 The throttle and choke are not in the correct position 4 Be sure the throttle control is midway...

Page 37: ...indicator and motion control linkage need adjustment 3 Adjust the reverse indicator and the motion control linkage 1 Bypass valve is not closed tight 1 Tighten the bypass valve 2 Drive or pump belt is...

Page 38: ...DK GREEN ENGINE FUSE 15 AMP HEADLIGHT HARNESS YELLOW BLACK YELLOW BLACK DK BLUE WHITE ORANGE DK GREEN WHITE YELLOW BLACK YELLOW BLACK BLACK BLACK BLACK PINK BLACK LT BLUE DK GREEN DK GREEN ORANGE BLA...

Page 39: ...N WHITE LT GREEN LT GREEN LT BLUE GREY BROWN TAN LT BLUE LT BLUE VIOLET ORANGE ORANGE ORANGE DK BLUE WHITE DK GREEN TAN LT BLUE ORANGE GREY GREY BROWN BROWN BLACK BROWN RED TAN YELLOW ORANGE BLACK DK...

Page 40: ...Schematics Hydraulic Diagram CASE DRAIN CHARGE PUMP HIGH PRESSURE G007220 BYPASS VALVE BYPASS VALVE HIGH PRESSURE REVERSE HIGH PRESSURE FORWARD HIGH PRESSURE REVERSE HIGH PRESSURE FORWARD 40...

Page 41: ...ice Dealer before obtaining any warranty service Contact any Exmark Service Dealer to arrange service at their dealership To locate a dealer convenient to you access our website at www exmark com U S...

Page 42: ...Service Record Date Description of Work Done Service Done By 42...

Page 43: ...43...

Page 44: ...ONT RIDING ACCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM DUAL TAIL WHEEL FLOOR PAN EXTENDER HITCH KIT LIGHT KIT MICRO MULCH SYSTEM ROLL OVER PROTECTION SYSTEM ROPS ROTARY BROOM SNOW BLADE SNOWBLOWER...

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