EXELAIR EX4405KIT Operator'S Manual Download Page 27

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44-PIECE AIR TOOL KIT

AIR HAMMER

EXPLODED DIAGRAM AND PARTS LIST

Part No.

Description

Qty.

Part No.

Description

Qty.

Housing*

Valve seat - EX0445AH1-05

Valve - EX0445AH1-06

End cap - EX0445AH1-07

Piston*

Cylinder*

Spring retainer*

Trigger sleeve*

Spring*

O-ring*

Trigger*

Set pin*

Plug*

Oil seal - EX1235IW-34

Pin*

Pin cover*

Spring - EX0445AH2-17

Washer*

Exhaust deflector*

Spacer*

Air inlet*

Soft grip*

Chisel*

*Replacement part not available

Summary of Contents for EX4405KIT

Page 1: ...icals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling OPERATOR S MANUAL PLUGS SPORTS NEEDLES SAFETY NOZZLE TAPERED NOZZLE RUBBER NOZZLE GRINDING STONES WRENCHES OIL BOTTLE TAPE SEAL IMPACT SOCKETS ADAPTOR COLLET EXTENSION BAR 24 mm 11 mm 9 mm 22 mm 17 mm 14 mm 50 PSI GAUGE DUAL TIRE CHUCK CHISELS HAMMER BLOW GUN DIE GRINDER IM...

Page 2: ... Wrench 11 3 8 Air Ratchet Wrench 13 Air Hammer 14 1 4 Air Die Grinder 16 OPERATION 19 1 2 Air Impact Wrench 19 3 8 Air Ratchet Wrench 20 Air Hammer 21 1 4 Air Die Grinder 22 TROUBLESHOOTING 23 CARE AND MAINTENACE 23 EXPLODED DIAGRAMS AND PARTS LISTS 24 1 2 Air Impact Wrench 24 3 8 Air Ratchet Wrench 25 Air Hammer 26 1 4 Air Die Grinder 27 WARRANTY 28 ...

Page 3: ...d or under the influence of alcohol drugs or medication 2 Do not overreach Keep proper footing and balance at all times 3 Always wear eye protectors which provides protection from flying particles from the front and side when using the tool Ear protectors should also be worn 4 Never use oxygen carbon dioxide combustible gases or any other type of bottled gases as a power source for this tool 5 Alw...

Page 4: ...op before putting it down after use 11 If necessary use clamps or proper devices to securely fix the workpiece when installing tightening or removing loosening threaded fasteners on the workpiece 12 For overhead work wear a safety helmet 13 Do not discard the safety instructions give them to the operator 14 Always store this product in a dry and safe place out of reach of children or untrained ope...

Page 5: ... proper devices to securely fix the workpiece when installing tightening or removing loosening threaded fasteners on the workpiece 12 For overhead work wear a safety helmet 13 Do not discard the safety instructions give them to the operator 14 Always store this product in a dry and safe place out of reach of children or untrained operators Air hammer safety instructions 1 Always use the air hammer...

Page 6: ... instructions give them to the operator 12 Always store this product in a dry and safe place out of reach of children or untrained operators WARNING Compressed air can be dangerous Ensure that you are familiar with all precautions relating to the use of compres sors and compressed air supply 1 Use only clean dry regulated compressed air as the power source 2 Make sure that the air compressor being...

Page 7: ...ween air supply and hose whip 10 Check hoses for wear before each use Make certain that all connections are in security 6 Shut Off Valve 7 Whip Hose 8 Coupler Body And Connector 9 Drain Daily 10 1 2 Or Larger Pipe And Fitting AIR SYSTEM LAYOUT 1 Air Tool 2 Air Hose 3 8 I D 3 Oiler 4 Pressure Regulator 5 Filter 11 Air Dryer 12 1 Or Larger Pipe And Fitting 13 Air Compressor 14 Auto Drain 15 Drain Da...

Page 8: ...Y Case 1 4 Air Die Grinder Blow Gun Spring Retainer Air Hammer 1 2 Impact Socket Collet 3 8 to 1 2 Adapter 1 2 Extension Bar Oil Bottle Wrench Male Plug 1 1 1 1 1 6 1 1 1 1 2 5 N O P Q R S T U V W X Y PLUGS SPORTS NEEDLES SAFETY NOZZLE TAPERED NOZZLE RUBBER NOZZLE GRINDING STONES WRENCHES OIL BOTTLE TAPE SEAL IMPACT SOCKETS ADAPTOR COLLET EXTENSION BAR 24 mm 11 mm 9 mm 22 mm 17 mm 14 mm 50 PSI GAU...

Page 9: ...rward Reverse Rotation Control 1 1 1 1 1 1 A1 B1 C1 D1 E1 F1 1 2 AIR IMPACT WRENCH 3 8 AIR RATCHET WRENCH DESCRIPTION QUANTITY PART F R Knob Exhaust Deflector 3 8 Air Ratchet Wrench Steel Ball Air Inlet Air Regulator Trigger Anvil 1 1 1 1 1 1 1 1 A2 B2 C2 D2 E2 F2 G2 H2 B1 C1 A2 B2 C2 D2 E2 F2 G2 H2 D1 E1 F1 8 ...

Page 10: ...t Deflector Steel Ball Air Inlet Air Regulator 1 4 Air Die Grinder Collet Holder Collet Jacket Collet 1 1 1 1 1 1 1 1 1 1 A4 B4 C4 D4 E4 F4 G4 H4 I4 J4 A4 B4 C4 D4 E4 F4 G4 H4 I4 J4 AIR HAMMER DESCRIPTION QUANTITY PART Air Inlet Cylinder Air Hammer Trigger 1 1 1 1 A3 B3 C3 D3 B3 C3 D3 A3 9 ...

Page 11: ... 8 160rpm 60Ft Lb 85Nm 1 4 NPT 3 8 4cfm 90psi 6 3bar Square drive Maximum no load speed Maximum torque Air inlet Air hose inner diameter Average air consumption Working pressure SPECIFICATIONS COMPONENT 0 4 10 2mm 1 5 8 41mm 4 500bpm 1 4 NPT 3 8 4 5cfm 90psi 6 3bar Chisel shank Stroke length Blow per min Air inlet Air hose inner diameter Average air consumption Working pressure SPECIFICATIONS COMP...

Page 12: ... Figure 1 2 Mount a male plug by hand into the air inlet C1 See Figure 2 3 Place 2 3 drops of air tool oil into the male plug before each use See Figure 3 C1 1 NOTE Use thread sealant tape on the male plug and tighten it with a wrench for airtight connection Do not overtighten 1 2 AIR IMPACT WRENCH 11 ...

Page 13: ...ount impact socket onto the bar See Figure 5 6 Connect air supply hose to the male plug See Figure 6 7 Set the working pressure at 90psi 6 3bar for best tool performance NOTE Working pressure refers to the air line pressure set to tool when tool is under working conditions WARNING Only use impact sockets that have a RPM and Torque rating equal to or greater than the tool itself 12 ...

Page 14: ...m the air inlet E2 See Figure 7 2 Mount the male plug by hand into the air inlet E2 See Figure 8 NOTE Use thread sealant tape on the male plug and tighten it with a wrench for airtight connection Do not overtighten 3 Place 2 3 drops of air tool oil into the male plug before each use See Figure 9 13 ...

Page 15: ...t onto the anvil H2 See Figure 10 5 Connect air supply hose to the male plug See Figure 11 WARNING Only use impact sockets that have a RPM and Torque rating equal to or greater than the tool itself 6 Set the working pressure at 90psi 6 3bar for best tool performance NOTE Working pressure refers to the air line pressure set to tool when tool is under working conditions H2 S 14 ...

Page 16: ...r B3 See Figure 15 2 Mount the male plug by hand into the air inlet A3 See Figure 13 NOTE Use thread sealant tape on the male plug and tighten it with a wrench for airtight connection Do not overtighten 3 Place 2 3 drops of air tool oil into the male plug before each use See Figure 14 15 ...

Page 17: ...3 16 17 5 Screw the spring retainer Q onto the cylinder B3 and firmly secure it See Figure 16 6 Connect air supply hose to the male plug See Figure 17 7 Set the working pressure at 90psi 6 3bar for best tool performance NOTE Working pressure refers to the air line pressure set to tool when tool is under working conditions 16 ...

Page 18: ...e collet jacket I4 counterclockwise by hand or with the large wrench while holding the small wrench on the flats of the collet holder H4 See Figure 21 2 Mount a male plug by hand into the air inlet E4 See Figure 19 NOTE Use thread sealant tape on the male plug and tighten it with a wrench for airtight connection Do not overtighten 17 ...

Page 19: ...nding stone F G into the collet J4 See Figure 22 NOTE Two collets of different sizes 1 4 1 8 are provided Select whichever fits the shank of the stone you have chosen 6 Tighten the collet jacket I4 clockwise with large wrench while holding the small wrench on the flats of the collet holder H4 Make sure that the grinding stone is installed securely and tightly See Figure 23 WARNING Only use grindin...

Page 20: ...ontrol B1 pointing at the dot on the back housing as shown Press the trigger D1 The tool anvil F1 runs counterclockwise See Figure 26 NOTE This tool features a power regulator valve Turn the Forward Reverse rotation control B1 slowly forward and three clicks will be detected The three clicks do not denote a specific power output but are only for reference The first click stands for the least amoun...

Page 21: ...R Reverse or Loosen Press the trigger G2 The tool anvil H2 runs counterclockwise See Figure 30 30 NOTE This tool also features a grease cap E on the protector cover Remove the screw in the grease cap E1 with a hex key not provided Use a grease gun not provided and insert the gun nozzle into the grease cap E1 Several drops of grease are recommended for lubricating the internal hammer assembly This ...

Page 22: ...igure 31 NOTE This tool features an exhaust deflector B2 9 which can be rotated to any position to direct air away from workpiece or operator See Figure 32 1 Hold the tool firmly with both hands Bring the tool towards the workpiece at an angle of 60 70 degrees approximately 2 Press the trigger D3 slowly with the chisel in light contact with the workpiece See Figure 33 3 Slowly move the chisel acro...

Page 23: ...utput is achieved The settings 1 2 3 4 are only for reference and do not denote a specific power output Setting 1 one line symbol is the lowest speed while Setting 4 four line symbol is the highest speed Rotate the air regulator F4 until the desired setting is lined up with the small steel ball D4 on air inlet E4 See Figure 35 NOTE This tool also features an exhaust deflector C4 which is rotatable...

Page 24: ...EM TROUBLESHOOTING CORRECTIVE ACTION POSSIBLE CAUSE CARE AND MAINTENANCE An in line oiler is recommended to be installed on air supply line as it increases tool life and keeps the tool in sustained operation The in line oiler should be regularly checked and filled with air tool oil Proper adjustment of the in line oiler is performed by placing a sheet of paper next to the tool s exhaust ports and ...

Page 25: ... grip Soft grip Spring O ring Trigger Bolt O ring Air flow regulator Gasket Valve seat Spring Steel ball 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 Bushing Gasket E clip Bearing Cylinder Steel ball Rotor Rotor blade EX1250IW 34 Front cover Bolt O ring Spacer Bearing Gasket Hammer case Dowel pin Hammer dog Anvil O r...

Page 26: ...r 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 Pin Front plate Bearing Washer Thread ring gear Idle gear Gear pin Gear plate Clamp nut Ring gear Bushing Crankshaft Drive bushing Ratchet housing Ratchet yoke F R knob Sleeve Spring EX 3860AR2 46 Washer Ratchet head Pin Ratchet pawl Thrust washer Retainer s...

Page 27: ... EX0445AH1 07 Piston Cylinder Spring retainer Trigger sleeve Spring O ring Trigger Set pin 1 1 1 1 1 1 1 1 1 1 1 1 13 14 15 16 17 18 19 20 21 22 23 24 Plug Oil seal EX1235IW 34 Pin Pin cover Spring EX0445AH2 17 Washer Exhaust deflector Spacer Air inlet Soft grip Soft grip Chisel 1 1 1 1 1 1 1 1 1 1 1 4 21 20 19 17 16 8 10 11 22 9 13 15 14 12 23 1 5 24 7 6 4 3 18 2 26 Replacement part not available...

Page 28: ... Air regulator O ring Air inlet 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Pin Spring EX1425DG2 22 Front cover Bearing Rear plate Bolt Rotor Rotor blade EX1425DG1 30 Cylinder Bushing Front plate Steel ball Bearing Collet seat Set ring Protective cover Collet Collet jacket Small wrench Large wrench 1 1 1 1 1 2 1 4 1 1 1 1 1 1 1 1 1 1 1 1 37 3...

Page 29: ...ES INC 4500 W CORTLAND STREET CHICAGO IL 60639 Phone 855 G04 MILT 855 464 6458 www exel air com 3 YEAR LIMITED WARRANTY Please visit www miltonindustries com to register this product for the 3 Year limited warranty offered by Milton To make any warranty claims or to learn more about the 3 year warranty please visit www miltonindustries com 28 ...

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