13
Remove Crate
1.
Remove all fasteners at crate skid.
A.
Lift outside container and remove all other inside
B.
protective spacers and bracing. Remove burner and
miscellaneous parts boxes.
Remove Boiler from skid
2.
. Boiler is secured to base
with 4 screws. Remove all securing hardware.
Move boiler into permanent position by sliding
3.
or walking into place.
DO NOT DROP BOILER. DO NOT BUMP BOILER
JACKET AGAINST FLOOR.
CAUTION
!
open the burner swing door
4.
. Throughout this
manual, you will be instructed to open and close the
burner swing door for various reasons. There is a proper
and improper method to closing and securing the burner
swing door opened for inspection, cleaning or field
service.
Loosen and remove non-hinged side latching hardware.
A.
Remove hinged side latching hardware.
B.
Door can be swung to the fully open position, ap-
C.
proximately. 90 to 120 degrees, with the burner
mounted providing that there is 22” of clearance to
the adjacent wall.
If burner door is lifted when opened, it can come off it’s
hinges.
CAUTION
!
if reduced clearance prevents the door from opening
fully, one of the following can provide full access:
Burner can be removed to allow full rotation of door.
Door with burner mounted can be lifted off hinges and
set aside during servicing.
The door mounting hardware is reversible from left side
hinge (as shipped) to right side hinge. To reverse the
hinge arrangement: (See
Figure #2C
)
Lift door off mounting eye bolts and set aside.
•
Remove mounting eye bolts from left side.
•
Move door mounting eye bolts to right side.
•
Tighten both sets of hardware.
•
Lift door and place integral cast hinge pins on door into
•
slotted mounting bracket holes.
NOTICE
inspect swing door insulation and rope gasket.
5.
Inspect fiber rope located on the swing door. The
A.
rope must be evenly distributed around the perimeter
of the door groove and cannot bunch or overhang.
There must not be a gap where the two ends of the
rope meet. Repair or replace if the rope is damaged
or if there is a gap between the ends.
Inspect burner swing door insulation for damage.
B.
By design, the combustion chamber and raised por-
C.
tion between the 2nd and 3rd pass flue ways should
make an impression in door insulation.
Do not close and secure door at this time.
D.
Figure #2C
Reversible Hinge
For the purpose of these instructions, all pipe connec-
tions shall use pipe dope or Teflon tape to assure water
tight connections unless otherwise instructed. For steps
6
thru
16
, refer to
Figure #6
.
NOTICE
Open accessory carton
6.
and remove contents.
Identify the components using the illustrations
throughout this section as applicable to your installation.
Remove top panel
7.
. Remove sheet metal screws
securing the top panel to jacket rear panel. Slightly lift
rear of jacket top panel away from side panels. Dunkirk
only: Push the top panel toward the rear of the boiler
and lift off of side panels to gain access to internal
control panel.
Locate the shorter of the two 1 1/4” nipples
8.
.
Thread thru the insulation slot into supply port in rear
of boiler. Locate the 1 1/4” x 90° elbow and assemble
onto nipple. Be sure connections are
tight
and outlet
is facing directly up. See
Figure #3
.
Locate the longer of the two 1 1/4” nipples
9.
. As-
semble onto elbow. See
Figure #3
.
ASSEMBLING THE BOILER
It is recommended that hinges should be on same side
as flexible oil line in order to swing the door open.
NOTICE
