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119649

6-1

REV A

Two Bag Catcher Warranty Policy

Excel Industries, Inc. makes the following warranty to the

original purchaser

 only:

a.

Excel Industries, Inc. Attachments and Accessories
are warranted for 

one (1) year (parts and labor)

from date of delivery

 on all materials and

workmanship. 
If the Purchaser discovers within this warranty period
a defect in materials or workmanship:

He must promptly notify an authorized Excel
Industries, Inc. dealer of the defect. In no event

shall such notification be received by an authorized
Excel Industries, Inc. dealer later than 

thirteen

(13) months

 from date of delivery. 

Within a reasonable time after such notification,
Excel Industries, Inc. will correct any defect in
material or workmanship on the Excel Industries,
Inc. turf equipment, by repairing or replacing
part(s) with either new or used replacement parts. 

Such repair, including parts and labor shall be at
the expense of Excel Industries, Inc., and,

General Information

Who Must Perform The Warranty Service

All warranty service will be performed by dealers

authorized by Excel Industries, Inc.. 

Service calls and/or

transportation expense

 of the product to and from the

authorized dealer, for warranty work, will be paid by the
owner of the product. For warranty service contact an
authorized dealer.

What Is Not Covered By This Warranty

Excel Industries, Inc. does not warranty: 

Repairs made by unauthorized persons.

Damage caused by use of the Excel Industries, Inc.
turf equipment for purposes other than those for
which it was designed.

Damages caused by disasters such as fire, flood,
wind, and lightning.

Damages caused by neglect, abuse, abnormal use,
improper or unreasonable use, accident, negligence
or misuse.

Repairs or replacement resulting from the use of
unauthorized parts, accessories or attachments.

Damage caused by foam filled or solid filled tires.

Repairs or replacement as the result of alterations
or modifications.

Excel Industries, Inc. turf equipment which has the
serial number removed or made illegible.

Depreciation or damage caused by normal wear,
lack of reasonable and proper maintenance, failure
to follow the product’s operator’s manual operat-
ing, maintenance and adjustment instructions or
other operational instructions provided by Excel
Industries, Inc.

Normal maintenance parts and service including,
but not limited to, lubricants, belts, blades, blade
sharpening, or bearings.

Disclaimer Of Warranty

The foregoing warranties are in lieu of all other warranties,

expressed or implied, including but not limited to the implied
warranties of merchantability and fitness for a particular
purpose. However, if the Excel Industries, Inc. turf equipment
is purchased as a consumer product, any implied warranty of
merchantability or fitness for a particular purpose is limited to
the duration of this limited warranty. Some states do not allow
limitations on how long an implied warranty lasts, so the
above limitation may not apply to you. This warranty gives
you specific legal rights, and you may also have other rights
which vary from state to state.

Limitations Of Warranties

In no case shall Excel Industries, Inc., be liable for any

special, incidental, or consequential damages based upon
breach of warranty, breach of contract, negligence, strict
liability in tort, or any other legal theory. 

Such damages include, but are not limited to:

Loss of profits

Loss of savings or revenue

Loss of use of Excel Industries, Inc. turf equipment
or any associated equipment

Cost of capital

Cost of any substitute equipment, facilities, ser-
vices or downtime

The claims of third parties including customers,
and injury to property

Some states do not allow the exclusion or limitation of

incidental or consequential damages, so the above limitation or
exclusion may not apply to you.

No Other Warranties

Unless modified in writing, signed by both parties, and

approved by the President of Excel Industries, Inc., this
agreement is understood to be the complete and exclusive
agreement between the parties, superseding all prior

Summary of Contents for 2-Bag Catcher 42"

Page 1: ......

Page 2: ......

Page 3: ...and Service Precautions 2 1 Safety and Instruction Decals 2 1 Assembly Instruction 3 1 Required Tools 3 1 Parts List 3 1 Assembly 3 1 Operation 4 1 Vacuum Pickup and Collection 4 1 Unloading the Catch...

Page 4: ...REV A toc 2 119649...

Page 5: ...sary without notification If a change has been made to your machine which is not reflected in this operator s manual or the parts manual see your Excel Dealer for current information and parts Warrant...

Page 6: ...REV A 1 2 119649...

Page 7: ...the catcher when using the catcher on this mower Never operate the mower with the catcher mounted and the weights not installed Make sure the weights are properly installed and secured Always be awar...

Page 8: ...vicinity Remember the operator is responsible for accidents or hazards occurring to other people or their property Refer to the mower s operator s manual for illustrations showing the various safety...

Page 9: ...e wrench with 48 ft lb range with a 5 8 hex socket Parts List NOTE Refer to the Parts Manual section starting on page 7 1 of this manual for more detailed parts information Assembly NOTE Refer to illu...

Page 10: ...the mower frame Do not tighten the hardware at this time Figure 3 2 6 Attach the weight support to the LS and RS leg mounts Figure 3 2 7 Tighten the LS and RS leg mount hardware Figure 3 2 8 Place th...

Page 11: ...Figure 3 4 NOTE Some mower models have a taller rear engine guard If a catcher is being attached to one of these mod els it will be necessary to remove the engine guard Fig ure 3 5 Figure 3 2 Figure 3...

Page 12: ...sufficient access to the frame with the fender loose Figure 3 4 Catcher frame Cap Screw 375 16 x 75 Hair pin Tie rod Cap Screw 375 16 x 75 Nut 375 16 HXFLK Nut 375 16 HXFLK Support gusset RH Support...

Page 13: ...rds after the nut clears the support gusset Figure 3 4 Figure 3 9 IMPORTANT Be certain that the nut does not catch or pinch the vapor line Then insert the tie rod through the proper hole in the catche...

Page 14: ...helps to secure the outlet tube to the deck by locking the bump on the outlet tube with the cams of the discharge chute Figure 3 17 Figure 3 18 Secure the outlet tube in place with the elastic latches...

Page 15: ...side vent line original routing Zip tie Vent line Tie rod nut Left side vent line new routing Fuel line Tie vapor line to bracket enough to pull vapor line away from the tie rod threads Bracket Figure...

Page 16: ...b Discharge chute Screwdriver Hammer Tab Figure 3 17 Figure 3 18 Figure 3 19 Discharge chute bracket slot Discharge chute Outlet tube tab Outlet tube tab not installed correctly Discharge chute bracke...

Page 17: ...119649 3 9 REV A Figure 3 20 Figure 3 21 Outlet tube knob Transfer tube slot Elastic latch Outlet tube Transfer tube Elastic latch Figure 3 22 Bag frame hook Catcher frame Bag...

Page 18: ...REV A 3 10 119649 Figure 3 23 Catcher lid CE 375 x 3 00 with bale pin CE 375 x 3 00 with bale pin...

Page 19: ...ooks full move the deck clutch switch to the disengaged position and drive the machine to the unloading area It is best that the bags be unloaded before the discharge chute and tube areas become clogg...

Page 20: ...will be necessary to remove the bags tubes catcher lid and weights from the mower The weight mount and catcher frame can remain in place on the mower When converting to the side discharge mode it is...

Page 21: ...rtain the discharge chute is lowered to the mowing position before mowing WARNING Failure to correctly torque the bolt may result in the loss of the blade which can cause serious injury WARNING Always...

Page 22: ...REV A 4 4 119649...

Page 23: ...damaged parts consider replacing them at this time Touch up chipped paint areas your dealer has aerosol spray paint available WARNING Never work on the mower deck when the engine is run ning WARNING C...

Page 24: ...REV A 5 2 119649...

Page 25: ...difications Excel Industries Inc turf equipment which has the serial number removed or made illegible Depreciation or damage caused by normal wear lack of reasonable and proper maintenance failure to...

Page 26: ...ustries Inc Product following the maintenance procedures described in your operator s manual Such routine maintenance whether performed by a dealer or by you is at your expense This machine like any o...

Page 27: ...119649 7 1 REV A Parts Manual Catcher Frame 7 2 Catcher Lid 552396 7 4 Catcher Chute Blades 7 6 Catcher Bag Assembly 552460 7 8...

Page 28: ...REV A 7 2 119649 Catcher Frame 3 1 2 1 2 4 4 5 5 6 6 6 8 9 7 5 10 11 11 12 13 14 15 14 15 16 17 6 5 18 CATCHER LID...

Page 29: ...16 X 75 HX FLK 6 016899 8 NT 375 16 HX FLK ZNYC 7 117303 1 LS SUPPORT GUSSET 8 086660 2 NT 375 16 NL G5 9 117304 1 RS SUPPORT GUSSET 10 117309 1 WEIGHT HOLD DOWN 11 604375 2 WEIGHT 12 117691 1 LS LEG...

Page 30: ...REV A 7 4 119649 Catcher Lid 552396 12 10 10 11 9 10 10 1 2 3 8 8 4 8 4 6 7 4 4 5...

Page 31: ...R INLET 3 604394 1 INLET SEAL 4 603400 13 FW 188 X 50 X 060 5 552396 1 CATCHER LID COMPLETE ASSEMBLY 6 117678 1 VENT MOUNT BRACKET 7 117584 1 BAG DIVIDER 8 604805 7 BLIND RIVET 9 064329 3 CS 250 20 X...

Page 32: ...REV A 7 6 119649 Catcher Chute Blades 3 2 4 5 6 4 4 3 4 6 4 5 4 3 1 5 7 EXISTING HARDARE 1...

Page 33: ...PART NO QTY DESCRIPTION 1 604387 1 UPPER CHUTE 2 604371 1 OUTLET TUBE 3 068551 3 NT 250 20 HX ZY NL 4 768515 6 FW 281 X 625 X 051 080H 5 604475 3 BUNGEE LATCH 6 704916 3 CS 250 20 X 1 25 HX G5 7 7939...

Page 34: ...REV A 7 8 119649 Catcher Bag Assembly 552460 2 1 4 3 6 5 7...

Page 35: ...INDEX NO PART NO QTY DESCRIPTION 1 117393 1 BAG SUPPORT 2 117390 1 BAG CATCH 3 602827 1 CB 312 18 X 1 25 ZNYC 4 117401 1 CLAMP BRACKET 5 768523 1 FW 343 X 687 X 051 080H 6 058776 1 NT 312 18 HX ZY NL...

Page 36: ...REV A 7 10 119649...

Page 37: ...Parts and Service 1 1 Parts List 3 1 Required Tools 3 1 Safe Operation and Service Precautions 2 1 Safety and Instruction Decals 2 1 Storage 5 1 To the New Owner 1 1 Transporting Mower With Catcher At...

Page 38: ...REV A i 2 119649...

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