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119649

4-1

REV A

OPERATION

Vacuum Pickup and Collection

Follow normal mower start-up and operating procedures as

outlined in the mower operator’s manual. Whenever the deck
clutch switch is engaged there will be debris moving through the
catcher system.

The following list contains useful information when using the

catcher:

• When catching, use the left side of the mower for trim-

ming to prevent damage to the discharge chute and outlet
tube.

• Catching with the cutting height set too low may prevent

adequate air movement under the deck. This will cause
clogging of the catching system.

• During peak growing times it may be necessary to cut the

grass more often. If the grass is too long it may need to be
cut twice. First, mow the grass with the cutting height set
at a high setting to cut off the upper parts of the grass.
Next, lower the cutting height to the preferred finished
cut height and mow the area again. This will help reduce
clogging.

• To help reduce clogging mow by slightly overlapping the

previously cut area. 

• Proceed to mow in the normal manner with the engine

throttle set to the “FAST” position. Control the mower’s
ground speed by using the steering control levers. In tall
and/or wet grass the high engine speed and slower
ground speed will help prevent clogging. 

• When catching on slopes mow going downhill when pos-

sible. It is necessary to reduce ground speed when operat-
ing on a slope.   

• If debris begins to blow out in front of the outlet tube or a

trail of debris is visible along the right edge of the cutting
path, either the catcher is full or the outlet tube is
clogged. 

• As you mow visually check how full the bags are, when

the right bag looks full move the deck clutch switch to
the disengaged position and drive the machine to the
unloading area.

• It is best that the bags be unloaded before the discharge

chute and tube areas become clogged. If clogging occurs,
it will be necessary to clean the discharge chute and tube
areas of all material before starting to mow again.

• When the grass is wet it may be necessary to mow it first

in the side discharge mode. Then, after the clippings have
dried, go back over the area with the catcher installed and
pickup the clippings.

• To minimize clogging, reduce your mowing speed as

necessary or wait until there is less moisture in the grass.     

WARNING

Remember, as the bags fill more weight is added to the
back of the mower. Any rapid movement of the control
levers in either direction could result in a reaction of the
mower that can cause serious injury.

• Do not stop or start suddenly when mowing on

slopes. Avoid uphill starts.

• Disengage the blades if you stop the mower when

going uphill and proceed to back off the slope
slowly.

• Maintain an even mowing speed when operating on

slopes.

• Do not stop on a slope.
• Never operate the mower with the catcher attached

on a slope without the front weights installed and
securely fastened.

WARNING

Make certain the engine is turned off, the steering control
levers are in the park brake position and the ignition key
is removed from the ignition switch. Be sure blades have
stopped before cleaning the discharge chute and transfer
tube areas.

WARNING

Never place hands or feet into the discharge area. The
mower blade is relatively close to the housing and will
cause severe injury. Use a probe to clean debris from the
catcher outlet tube.

WARNING

Never engage the mower deck unless the catcher transfer
tube is secured in place, with the elastic strap, on the out-
let tube and is inserted into the catcher lid. Figure 4-1

Summary of Contents for 2-Bag Catcher 42"

Page 1: ......

Page 2: ......

Page 3: ...and Service Precautions 2 1 Safety and Instruction Decals 2 1 Assembly Instruction 3 1 Required Tools 3 1 Parts List 3 1 Assembly 3 1 Operation 4 1 Vacuum Pickup and Collection 4 1 Unloading the Catch...

Page 4: ...REV A toc 2 119649...

Page 5: ...sary without notification If a change has been made to your machine which is not reflected in this operator s manual or the parts manual see your Excel Dealer for current information and parts Warrant...

Page 6: ...REV A 1 2 119649...

Page 7: ...the catcher when using the catcher on this mower Never operate the mower with the catcher mounted and the weights not installed Make sure the weights are properly installed and secured Always be awar...

Page 8: ...vicinity Remember the operator is responsible for accidents or hazards occurring to other people or their property Refer to the mower s operator s manual for illustrations showing the various safety...

Page 9: ...e wrench with 48 ft lb range with a 5 8 hex socket Parts List NOTE Refer to the Parts Manual section starting on page 7 1 of this manual for more detailed parts information Assembly NOTE Refer to illu...

Page 10: ...the mower frame Do not tighten the hardware at this time Figure 3 2 6 Attach the weight support to the LS and RS leg mounts Figure 3 2 7 Tighten the LS and RS leg mount hardware Figure 3 2 8 Place th...

Page 11: ...Figure 3 4 NOTE Some mower models have a taller rear engine guard If a catcher is being attached to one of these mod els it will be necessary to remove the engine guard Fig ure 3 5 Figure 3 2 Figure 3...

Page 12: ...sufficient access to the frame with the fender loose Figure 3 4 Catcher frame Cap Screw 375 16 x 75 Hair pin Tie rod Cap Screw 375 16 x 75 Nut 375 16 HXFLK Nut 375 16 HXFLK Support gusset RH Support...

Page 13: ...rds after the nut clears the support gusset Figure 3 4 Figure 3 9 IMPORTANT Be certain that the nut does not catch or pinch the vapor line Then insert the tie rod through the proper hole in the catche...

Page 14: ...helps to secure the outlet tube to the deck by locking the bump on the outlet tube with the cams of the discharge chute Figure 3 17 Figure 3 18 Secure the outlet tube in place with the elastic latches...

Page 15: ...side vent line original routing Zip tie Vent line Tie rod nut Left side vent line new routing Fuel line Tie vapor line to bracket enough to pull vapor line away from the tie rod threads Bracket Figure...

Page 16: ...b Discharge chute Screwdriver Hammer Tab Figure 3 17 Figure 3 18 Figure 3 19 Discharge chute bracket slot Discharge chute Outlet tube tab Outlet tube tab not installed correctly Discharge chute bracke...

Page 17: ...119649 3 9 REV A Figure 3 20 Figure 3 21 Outlet tube knob Transfer tube slot Elastic latch Outlet tube Transfer tube Elastic latch Figure 3 22 Bag frame hook Catcher frame Bag...

Page 18: ...REV A 3 10 119649 Figure 3 23 Catcher lid CE 375 x 3 00 with bale pin CE 375 x 3 00 with bale pin...

Page 19: ...ooks full move the deck clutch switch to the disengaged position and drive the machine to the unloading area It is best that the bags be unloaded before the discharge chute and tube areas become clogg...

Page 20: ...will be necessary to remove the bags tubes catcher lid and weights from the mower The weight mount and catcher frame can remain in place on the mower When converting to the side discharge mode it is...

Page 21: ...rtain the discharge chute is lowered to the mowing position before mowing WARNING Failure to correctly torque the bolt may result in the loss of the blade which can cause serious injury WARNING Always...

Page 22: ...REV A 4 4 119649...

Page 23: ...damaged parts consider replacing them at this time Touch up chipped paint areas your dealer has aerosol spray paint available WARNING Never work on the mower deck when the engine is run ning WARNING C...

Page 24: ...REV A 5 2 119649...

Page 25: ...difications Excel Industries Inc turf equipment which has the serial number removed or made illegible Depreciation or damage caused by normal wear lack of reasonable and proper maintenance failure to...

Page 26: ...ustries Inc Product following the maintenance procedures described in your operator s manual Such routine maintenance whether performed by a dealer or by you is at your expense This machine like any o...

Page 27: ...119649 7 1 REV A Parts Manual Catcher Frame 7 2 Catcher Lid 552396 7 4 Catcher Chute Blades 7 6 Catcher Bag Assembly 552460 7 8...

Page 28: ...REV A 7 2 119649 Catcher Frame 3 1 2 1 2 4 4 5 5 6 6 6 8 9 7 5 10 11 11 12 13 14 15 14 15 16 17 6 5 18 CATCHER LID...

Page 29: ...16 X 75 HX FLK 6 016899 8 NT 375 16 HX FLK ZNYC 7 117303 1 LS SUPPORT GUSSET 8 086660 2 NT 375 16 NL G5 9 117304 1 RS SUPPORT GUSSET 10 117309 1 WEIGHT HOLD DOWN 11 604375 2 WEIGHT 12 117691 1 LS LEG...

Page 30: ...REV A 7 4 119649 Catcher Lid 552396 12 10 10 11 9 10 10 1 2 3 8 8 4 8 4 6 7 4 4 5...

Page 31: ...R INLET 3 604394 1 INLET SEAL 4 603400 13 FW 188 X 50 X 060 5 552396 1 CATCHER LID COMPLETE ASSEMBLY 6 117678 1 VENT MOUNT BRACKET 7 117584 1 BAG DIVIDER 8 604805 7 BLIND RIVET 9 064329 3 CS 250 20 X...

Page 32: ...REV A 7 6 119649 Catcher Chute Blades 3 2 4 5 6 4 4 3 4 6 4 5 4 3 1 5 7 EXISTING HARDARE 1...

Page 33: ...PART NO QTY DESCRIPTION 1 604387 1 UPPER CHUTE 2 604371 1 OUTLET TUBE 3 068551 3 NT 250 20 HX ZY NL 4 768515 6 FW 281 X 625 X 051 080H 5 604475 3 BUNGEE LATCH 6 704916 3 CS 250 20 X 1 25 HX G5 7 7939...

Page 34: ...REV A 7 8 119649 Catcher Bag Assembly 552460 2 1 4 3 6 5 7...

Page 35: ...INDEX NO PART NO QTY DESCRIPTION 1 117393 1 BAG SUPPORT 2 117390 1 BAG CATCH 3 602827 1 CB 312 18 X 1 25 ZNYC 4 117401 1 CLAMP BRACKET 5 768523 1 FW 343 X 687 X 051 080H 6 058776 1 NT 312 18 HX ZY NL...

Page 36: ...REV A 7 10 119649...

Page 37: ...Parts and Service 1 1 Parts List 3 1 Required Tools 3 1 Safe Operation and Service Precautions 2 1 Safety and Instruction Decals 2 1 Storage 5 1 To the New Owner 1 1 Transporting Mower With Catcher At...

Page 38: ...REV A i 2 119649...

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