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119649

5-1

REV A

MAINTENANCE & STORAGE

Maintenance  

Inspect the catcher after the initial use of the unit and every

month thereafter. 

• Check for damaged or worn parts. Replace or repair all

damaged parts before operating with the catcher again.

• Check for loose hardware. Tighten any hardware that is

loose.

• Inspect the tie straps and replace any that are missing,

damaged or beginning to show signs of wear.

• Inspect and replace the bags if any deterioration has

occurred.

The outlet tube and transfer tube should be kept clean and free

of any accumulation of matted clippings or other obstructions. 

 

To service the outlet tube and transfer tube, remove the tubes

from the unit. The tubes can be cleaned by using soapy water
and washing the inside of the tubes with a pressure washer.
Rinse with water.

To clean the bags, hand wash with soap and water; rinse with

clean water. 

Storage

When your mower is to set idle for a period of time, scrape

and remove the matted grass material from inside the hood and
clean the bags. 

Check for loose or missing hardware, tighten or replace. Also

check for badly worn or damaged parts, consider replacing them
at this time. Touch up chipped paint areas, your dealer has
aerosol spray paint available. 

 

WARNING

Never work on the mower deck when the engine is run-
ning.

WARNING

Clean flammable material from machine. Prevent
fires by keeping the engine compartment, top of deck,
exhaust area, battery, fuel line, fuel tank and opera-
tor’s station clean of accumulated trash, grass clip-
pings, and other debris. Always clean up spilled fuel
and oil.

WARNING

Severe injury can occur to the operator and/or bystanders
or property damage may occur as the result of flying
debris or thrown objects due to damaged bags.

• Check bags for any signs of damage such as tears,

holes, wear or any deterioration.

• If a bag is found to be defective in any way, replace

it with a new bag that is supplied by Excel Indus-
tries, Inc.

WARNING

Prevent objects being thrown and the accumulation of
grass clippings and other debris in engine compart-
ment by NEVER operating the mower deck unless:

• Both bags are installed.
• Catcher lid is lowered.
• Outlet tube is in place and secured on the dis-

charge chute outlet and deck. Figure 5-1

• Transfer tube is secured in place, with the elastic

strap, on the outlet tube and is inserted into the
catcher lid.

 

Figure 5-1 

Figure 5-1

Outlet 

tube

Transfer 

tube

Catcher 

lid

Summary of Contents for 2-Bag Catcher 42"

Page 1: ......

Page 2: ......

Page 3: ...and Service Precautions 2 1 Safety and Instruction Decals 2 1 Assembly Instruction 3 1 Required Tools 3 1 Parts List 3 1 Assembly 3 1 Operation 4 1 Vacuum Pickup and Collection 4 1 Unloading the Catch...

Page 4: ...REV A toc 2 119649...

Page 5: ...sary without notification If a change has been made to your machine which is not reflected in this operator s manual or the parts manual see your Excel Dealer for current information and parts Warrant...

Page 6: ...REV A 1 2 119649...

Page 7: ...the catcher when using the catcher on this mower Never operate the mower with the catcher mounted and the weights not installed Make sure the weights are properly installed and secured Always be awar...

Page 8: ...vicinity Remember the operator is responsible for accidents or hazards occurring to other people or their property Refer to the mower s operator s manual for illustrations showing the various safety...

Page 9: ...e wrench with 48 ft lb range with a 5 8 hex socket Parts List NOTE Refer to the Parts Manual section starting on page 7 1 of this manual for more detailed parts information Assembly NOTE Refer to illu...

Page 10: ...the mower frame Do not tighten the hardware at this time Figure 3 2 6 Attach the weight support to the LS and RS leg mounts Figure 3 2 7 Tighten the LS and RS leg mount hardware Figure 3 2 8 Place th...

Page 11: ...Figure 3 4 NOTE Some mower models have a taller rear engine guard If a catcher is being attached to one of these mod els it will be necessary to remove the engine guard Fig ure 3 5 Figure 3 2 Figure 3...

Page 12: ...sufficient access to the frame with the fender loose Figure 3 4 Catcher frame Cap Screw 375 16 x 75 Hair pin Tie rod Cap Screw 375 16 x 75 Nut 375 16 HXFLK Nut 375 16 HXFLK Support gusset RH Support...

Page 13: ...rds after the nut clears the support gusset Figure 3 4 Figure 3 9 IMPORTANT Be certain that the nut does not catch or pinch the vapor line Then insert the tie rod through the proper hole in the catche...

Page 14: ...helps to secure the outlet tube to the deck by locking the bump on the outlet tube with the cams of the discharge chute Figure 3 17 Figure 3 18 Secure the outlet tube in place with the elastic latches...

Page 15: ...side vent line original routing Zip tie Vent line Tie rod nut Left side vent line new routing Fuel line Tie vapor line to bracket enough to pull vapor line away from the tie rod threads Bracket Figure...

Page 16: ...b Discharge chute Screwdriver Hammer Tab Figure 3 17 Figure 3 18 Figure 3 19 Discharge chute bracket slot Discharge chute Outlet tube tab Outlet tube tab not installed correctly Discharge chute bracke...

Page 17: ...119649 3 9 REV A Figure 3 20 Figure 3 21 Outlet tube knob Transfer tube slot Elastic latch Outlet tube Transfer tube Elastic latch Figure 3 22 Bag frame hook Catcher frame Bag...

Page 18: ...REV A 3 10 119649 Figure 3 23 Catcher lid CE 375 x 3 00 with bale pin CE 375 x 3 00 with bale pin...

Page 19: ...ooks full move the deck clutch switch to the disengaged position and drive the machine to the unloading area It is best that the bags be unloaded before the discharge chute and tube areas become clogg...

Page 20: ...will be necessary to remove the bags tubes catcher lid and weights from the mower The weight mount and catcher frame can remain in place on the mower When converting to the side discharge mode it is...

Page 21: ...rtain the discharge chute is lowered to the mowing position before mowing WARNING Failure to correctly torque the bolt may result in the loss of the blade which can cause serious injury WARNING Always...

Page 22: ...REV A 4 4 119649...

Page 23: ...damaged parts consider replacing them at this time Touch up chipped paint areas your dealer has aerosol spray paint available WARNING Never work on the mower deck when the engine is run ning WARNING C...

Page 24: ...REV A 5 2 119649...

Page 25: ...difications Excel Industries Inc turf equipment which has the serial number removed or made illegible Depreciation or damage caused by normal wear lack of reasonable and proper maintenance failure to...

Page 26: ...ustries Inc Product following the maintenance procedures described in your operator s manual Such routine maintenance whether performed by a dealer or by you is at your expense This machine like any o...

Page 27: ...119649 7 1 REV A Parts Manual Catcher Frame 7 2 Catcher Lid 552396 7 4 Catcher Chute Blades 7 6 Catcher Bag Assembly 552460 7 8...

Page 28: ...REV A 7 2 119649 Catcher Frame 3 1 2 1 2 4 4 5 5 6 6 6 8 9 7 5 10 11 11 12 13 14 15 14 15 16 17 6 5 18 CATCHER LID...

Page 29: ...16 X 75 HX FLK 6 016899 8 NT 375 16 HX FLK ZNYC 7 117303 1 LS SUPPORT GUSSET 8 086660 2 NT 375 16 NL G5 9 117304 1 RS SUPPORT GUSSET 10 117309 1 WEIGHT HOLD DOWN 11 604375 2 WEIGHT 12 117691 1 LS LEG...

Page 30: ...REV A 7 4 119649 Catcher Lid 552396 12 10 10 11 9 10 10 1 2 3 8 8 4 8 4 6 7 4 4 5...

Page 31: ...R INLET 3 604394 1 INLET SEAL 4 603400 13 FW 188 X 50 X 060 5 552396 1 CATCHER LID COMPLETE ASSEMBLY 6 117678 1 VENT MOUNT BRACKET 7 117584 1 BAG DIVIDER 8 604805 7 BLIND RIVET 9 064329 3 CS 250 20 X...

Page 32: ...REV A 7 6 119649 Catcher Chute Blades 3 2 4 5 6 4 4 3 4 6 4 5 4 3 1 5 7 EXISTING HARDARE 1...

Page 33: ...PART NO QTY DESCRIPTION 1 604387 1 UPPER CHUTE 2 604371 1 OUTLET TUBE 3 068551 3 NT 250 20 HX ZY NL 4 768515 6 FW 281 X 625 X 051 080H 5 604475 3 BUNGEE LATCH 6 704916 3 CS 250 20 X 1 25 HX G5 7 7939...

Page 34: ...REV A 7 8 119649 Catcher Bag Assembly 552460 2 1 4 3 6 5 7...

Page 35: ...INDEX NO PART NO QTY DESCRIPTION 1 117393 1 BAG SUPPORT 2 117390 1 BAG CATCH 3 602827 1 CB 312 18 X 1 25 ZNYC 4 117401 1 CLAMP BRACKET 5 768523 1 FW 343 X 687 X 051 080H 6 058776 1 NT 312 18 HX ZY NL...

Page 36: ...REV A 7 10 119649...

Page 37: ...Parts and Service 1 1 Parts List 3 1 Required Tools 3 1 Safe Operation and Service Precautions 2 1 Safety and Instruction Decals 2 1 Storage 5 1 To the New Owner 1 1 Transporting Mower With Catcher At...

Page 38: ...REV A i 2 119649...

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