Excalibur EX-16 Setup & Operation Manual Download Page 12

To avoid kinking or damaging the blade in the holder,

E,

when

making adjustments make sure the set screw 

F

(opposite the

thumbscrew 

G

) is threaded into the holder to protrude slight-

ly beyond the blade slot 

H

.

4.

Push the blade tension lever back (position 

2

) to 

apply tension on the blade.

Helpful Hints on blade tension

Determining correct blade tension is somewhat sub-
jective. It is learned through experience and is some-
what dependant on personal preference. A properly
tensioned blade will last longer and be much less like-
ly to break prematurely. If the blade tension is too
loose, you will notice that the blade will have a ten-
dency to drift or slip off-line when cutting and you may
also experience excessive vibration or unusual noise.
A blade that is too tight will break prematurely.

Assuming the blade has been properly installed in the
blade mounts, when the blade tension lever is pushed fully back towards the rear of the saw, the blade should
be properly tensioned.

Test the blade tension by lightly plucking on the blade, like you would a guitar string, with your finger. If the
blade is tight and tensioned correctly you will get a clear and even note. If so, you are ready to proceed to
operating and cutting with the saw.

This saw has an adjustment knob in the rear that can raise the blade mount up to 1” (25mm). This allows you to
reposition the saw blade at a point where you can use a different part of the blade in the cutting area. This also
allows you to use a piece of band saw blade cut to a length of 5”- 6” (127-150mm ) in your saw and gives you
up to 3 inch cutting capacity when needed.

Note: Do not over tension the knob as this can cause premature wear and damage to the machine.

RAISE

LOWER

G

F

H

E

OPERATING INSTRUCTIONS

ON / OFF SWITCH

The Ex-16 Scroll Saw is equipped with a variable blade
speed control which allows you to select or fine-tune to
the exact blade speed required (from 400-1400 strokes per
minute) for best results based on the type and thickness of
material and type of blade being used.

The blade speed control knob 

B

is located on the top of

the machine.

To increase blade speed, turn the control knob
clockwise.

To decrease blade speed turn the control knob 
counterclockwise.

A simple, dust protected rocker style on/off switch

A

is

located on the top of the saw.

ADJUSTING THE BLADE SPEED

increase speed

reduce speed

B

A

12

Summary of Contents for EX-16

Page 1: ...surface Quick blade changes with finger operat ed blade clamps no tools required Easy access speed and tension controls Onboard dust blower LENGTH 27 686 mm WIDTH 15 380 mm HEIGHT 17 432 mm BLADE TILT...

Page 2: ...manual handy for future reference Disclaimer The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing Because we are commit ted...

Page 3: ...er our Standard 2 year Limited Warranty or under our Limited Lifetime Warranty all defective parts components or machinery must be returned freight or postage prepaid to General International or to a...

Page 4: ...the optinal stand 10 Mounting to a work surface 10 Choosing Installing a Saw Blade 10 Blade selection 10 Installing or changing blades 11 Operating Instructions 12 On Off switch 12 Adjusting the blad...

Page 5: ...ich it was designed Do not use for purposes not intended 12 Avoid working from awkward or off balance posi tions Do not overreach while cutting keep both feet on floor Never lean over or reach behind...

Page 6: ...ng the saw 17 Never overfeed or force work into the blade 18 Check for alignment and binding of all moving parts broken parts mounting and any other con ditions that may affect the saw s operation 19...

Page 7: ...EXTENSION CORDS THAT HAVE 3 PRONG GROUNDING PLUGS AND 3 POLE RECEPTACLES THAT ACCEPT THE TOOLS PLUG REPAIR OR REPLACE A DAMAGED OR WORN POWER CORD OR PLUG IMMEDIATELY If you find it necessary to use...

Page 8: ...NOB C ON OFF SWITCH D BLADE TENSION LEVER E BLADE CLAMP F BLADE G WORKPIECE HOLD DOWN H TABLE I BLADE TILT LOCKING LEVER J TILT HANDLE K ANGLE INDICATOR L ANGLE ADJUSTMENT SCALE M MOUNTING HOLES 4 N B...

Page 9: ...POWER CORD IS UNPLUGGED DO NOT PLUG IN OR TURN ON THE SCROLL SAW UNTIL YOU HAVE COMPLETED THE ASSEM BLY AND INSTALLATION STEPS DESCRIBED IN THIS SECTION OF THE MANUAL NOTE Unscrew the 4 shipping bolt...

Page 10: ...de selection is dependent on the type and thickness of the material being cut but is also a matter of experi ence and personal preference There are numerous types of blades available on the market spe...

Page 11: ...range of sizes and provide a good combination of fast cutting action with good chip clearance and a relatively smooth finish SKIP TOOTH REVERSE TOOTH BLADE WIDTH THICKNESS TEETH INCH Same appli cation...

Page 12: ...er If the blade is tight and tensioned correctly you will get a clear and even note If so you are ready to proceed to operating and cutting with the saw This saw has an adjustment knob in the rear tha...

Page 13: ...LOWER The workpiece hold down B can be adjusted to assist in preventing the blade from lifting the workpiece up from the table during the cut Loosen the thumbscrew C to set the height to your convenie...

Page 14: ...essentially using this guide hole as the starting point to cut out the piece from within A typical example of fret cutting would be removing the center portion of lettering A The EX 16 is a great tool...

Page 15: ...IN TO REMOVE WASTE MATERIAL FROM A FRET CUT ANGLE OR BEVEL CUTTING One of the unique features of the EX 16 Scroll Saw is the ability to tilt the head of the saw in order to make angle or bevel cuts Th...

Page 16: ...ience frequent blade slippage it may be a sign that it is time to replace the blade clamp thumbscrew B and or the set screws opposite the thumbscrews C Note Overtightening to compensate for blade slip...

Page 17: ...alignment with the table Periodically check the blade for square with the table When needed adjust as described in the following steps to re align the blade square to the table 1 Turn off and unplug...

Page 18: ...5 6 12 23 22 21 20 19 18 25 24 26 27 4 70 28 29 78 52 54 51 51 52 53 23 45 56 23 48 47 45 45 46 41 40 50 49 35 33 34 81 39 38 37 30 31 71 80 58 59 60 61 62 63 64 65 66 67 68 69 70 70 70 72 55 77 EX 16...

Page 19: ...STRAIN RELIEF 1 EX21 A40 GEAR COVER 1 EX21 A41 NUT 3 8XT5 5 1 EX21 A45 ALLEN SCREW 10 32X2 1 4 4 EX21 A46 SCREW 3 8X5 8 1 EX21 A47 WASHER 8 1 EX21 A48 SCREW 8 32X1 4 1 EX21 A49 MOTOR LABEL 1 EX21 A50...

Page 20: ...19 6 7 9 8 29 42 29 43 19 19 19 35 10 12 11 15 11 17 18 14 13 15 11 16 18 3 1 41 44 4 1 19 19 17 16 21 45 17 18 14 21 20 13 26 27 28 37 22 23 24 25 38 39 40 41 43 43 43 44 44 44 EX 16 B 20...

Page 21: ...ER 2 EX21 B17 SCREW 10 32X5 16 8 EX21 B18 WASHER 10X12X1 8 EX21 B19 NUT 1 4 20UNC 12 EX21 B20 ANGLE INDICATOR 1 EX21 B21 ALLEN SCREW 1 4 20X1 2 EX21 B22 E RING ETW 3 1 EX21 B23 TILT DETENT BARREL 1 EX...

Page 22: ...12 28 17 27 17 18 30 31 32 24 23 18 17 35 18 17 39 35 28 12 18 17 33 37 23 38 36 31 23 24 32 17 18 27 30 17 40 57 61 64 2 3 5 7 4 5 6 8 8 9 10 12 59 11 28 28 23 38 37 33 41 42 43 44 45 46 24 23 54N 4...

Page 23: ...0 6 7 EX21 C29N INNER BEARINGR SLEEVE FRONT ROCKER 8 03 X 18 40MM 2 EX21 C30 BEARING INNER SLEEVE LONG 2 EX21 C31 ROCKER MOUNT 2 EX21 C32 CAP SCREW M4X40 2 EX21 C33 CAP SCREW M4X22 6 EX21 C35 STRUT 2...

Page 24: ...rial number of the machine and part number Also a brief description of each item and quantity desired 8360 Champ d Eau Montreal Quebec Canada H1P 1Y3 Tel 514 326 1161 Fax 514 326 5565 Parts Service Fa...

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