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EWM TROLLY 70-1, Operating Instructions Manual

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EWM TROLLY 70-1 Operating Instructions Manual Download Page 6

1

Technical data

1/1

TROLLY 70-1

TROLLY 70-2

TROLLY 70-2

DF

TROLLY 70-3

TROLLY 70-3

DF

Dimensions
(LxWxH) in mm

1050x500x865

1050x500x1100 1050x500x1100 1050x500x1325 1050x500x1325

Weight without
accessories

approx. 44kg

approx. 46kg

approx. 49kg

approx. 47kg

approx. 50kg

Constructed to
standards

EN 60974 / IEC 60974 / VDE 0544 Chap. 14

Summary of Contents for TROLLY 70-1

Page 1: ...ansport Vehicle TROLLY 70 1 TROLLY 70 2 70 2 DF TROLLY 70 3 70 3 DF These operating instructions must be read before commissioning Failure to do so may be dangerous Machines may only be operated by personnel familiar with the appropriate safety regulations The equipment complies with EC Low Voltage Directive 73 23 EEC 2002 Subject to alteration Item No 099 008089 EWM01 Version 23 05 2002 ...

Page 2: ......

Page 3: ... 1 3 1 4 1 2 TROLLY 70 2 and TROLLY 70 2 DF 3 1 4 1 3 TROLLY 70 3 and TROLLY 70 3 DF 3 1 4 2 Transport Set up 3 2 4 2 1 Crane transport 3 2 4 2 2 Assembly 3 2 4 2 3 Installation 3 3 4 2 4 Procedure 3 3 4 3 Fitting units onto the transport vehicle 3 4 4 4 Fitting wire feed units 3 5 4 4 1 Fitting WELDON DRIVE 4L or PHOENIX DRIVE 4L 3 5 4 4 2 Fitting WELDON DRIVE 4 or PHOENIX DRIVE 4 3 5 4 5 Fixing ...

Page 4: ...s machine must read and follow these operating instructions especially the safety precautions Where appropriate this must be confirmed by signature Furthermore the relevant accident prevention regulations generally recognised safety regulations local regulations etc must be observed Secure gas cylinder Place shielding gas cylinders in the holders provided for them and secure with safety chains or ...

Page 5: ...graded as follows depending on their importance Note Applies to technical peculiarities which must be observed by the user Warning Applies to working and operating procedures which must be carefully followed to avoid damaging or destroying the machine Caution Applies to working and operating procedures which must be carefully followed to avoid endangering people and includes the Warning symbol Ins...

Page 6: ...OLLY 70 3 TROLLY 70 3 DF Dimensions LxWxH in mm 1050x500x865 1050x500x1100 1050x500x1100 1050x500x1325 1050x500x1325 Weight without accessories approx 44kg approx 46kg approx 49kg approx 47kg approx 50kg Constructed to standards EN 60974 IEC 60974 VDE 0544 Chap 14 ...

Page 7: ...nable Steady and stable design due to the welded construction Building site assembly and workshop use Brackets for all the necessary components Fig 2 1 e g Trolly 70 2 complete with equipment Fig 2 2 e g Trolly 70 3 DF complete with equipment ...

Page 8: ... PHOENIX DRIVE 4 DRIVE 4L WELDON PHOENIX DRIVE 4 DRIVE 4L WELDON PHOENIX DRIVE 4 DRIVE 4L Gas cylinder s 1 1 2 1 2 Option required Opt PHOENIX 300 holding plate 092 001651 00000 092 001651 00000 092 001651 00000 092 001651 00000 092 001651 00000 Opt TRITON 260 holding plate 092 001652 00000 3 Fully fitted item no 090 008103 00000 090 008089 00000 For fitting item no 090 008155 00000 090 008156 000...

Page 9: ...ing the rubber feet e g on the following units COOL 71U40 41 MULTIVOLT 70 500 TRITON 400 500 SIRION 400 500 PHOENIX 300 400 500 chap 4 3 F1 Interior bores for housing the rubber feet e g on the following units COOL 30U20 TRITON 260 chap 4 3 G1 Guide castors H1 Holding plate with brackets for fixing the units I1 Fixed castors J1 Carrier plate for gas cylinder K1 Securing chain fixing point for gas ...

Page 10: ...3 Assembly fitting 3 1 3 1 Individual parts 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 15 16 17 Fig 3 1 Trolly 70 2 disassembled Fig 3 2 Trolly 70 2 fully fitted ...

Page 11: ...r holder 11 into the holes 15 on the base assembly 16 and screw on loosely using the M8X15 self locking hexagonal screws 14 Screw the wire feed carrier plate 2 using the M8X10 hexagonal screws 6 and the DV302 holder plates 5 onto the tubes already fitted The position of the holder plates 5 angle section up or down depends on the wire feed case to be transported chap 4 4 Connect the second tube A 1...

Page 12: ...llowing possible combinations TRITON 400 500 SIRION 400 500 PHOENIX 400 500 X X COOL 71 U40 41 or MULTIVOLT 70 500 X X X WELDON or PHOENIX DRIVE 4 4L X PHOENIX 300 X Opt PHOENIX 300 holding plate X Bracket for one gas cylinder TROLLY 70 2 chap 2 J1 and chap 4 5 or for two gas cylinders TROLLY 70 2 DF Brackets for all the necessary additional components Welding torches hose assemblies accessories a...

Page 13: ...re lifting it must be ensured that all the fixing points are securely assembled Before and after lifting check that the snap closures between the cooling unit and welding machine are sitting properly Before and after lifting check that the holding plates for fixing the units to the transport vehicle are correctly positioned The clamping plates for housing the welding machine handle must be securel...

Page 14: ...e handle must be securely attached Caution The centre of gravity of the loaded transport vehicle changes according to the load e g with different sizes of gas cylinders Do not use sloping routes when pushing the transport vehicle The base on which the transport vehicle is moved must be level firm and dry If the base is uneven e g ground beams an additional securing device specific to the wire feed...

Page 15: ...e handle and tighten using the rotary handles see fig 4 4 and fig 4 5 Assemble the welding machine with module s Place the module with the rubber feet into the corresponding holes fig 4 2 Place COOL 30 U20 into the inner holes B1 Place COOL 71 U40 41 or MULTIVOLT 70 500 into the outer holes A1 Fit the welding machine onto the module using the snap closures located on the module Fit the clamping pl...

Page 16: ...the A2 holder plate should be fitted so that it points upwards fig 4 9 Insert the end of the tube package on the wire feed unit through the strain relief fig 4 7 and lock by turning to the right fig 4 8 Fig 4 5 Fig 4 6 4 4 1 Fitting WELDON DRIVE 4L or PHOENIX DRIVE 4L A2 E1 C2 Fig 4 7 C2 Fig 4 8 The wire feed unit should be fitted with the retainer located on the base plate on the pin plug C2 fig ...

Page 17: ...ins are positioned securely against the gas cylinders Large cylinders with 50 l and 300 bar are generally not permissible TROLLY 70 1 TROLLY 70 2 TROLLY 70 2 DF TROLLY 70 3 TROLLY 70 3 DF 20L gas cylinder max 200bar 1x 1x 1x 2x 1x 1x 2x 20L gas cylinder max 300bar 1x 1x 1x 2x 1x 1x 2x 50L gas cylinder max 200bar 1x 1x 1x 2x 1x 1x 2x 50L gas cylinder max 300bar Not normally permissible ...

Page 18: ...5 Spare parts list 5 1 1 2 3 4 5 6 7 8 9 10 11 13 16 17 12 19 14 20 15 Fig 4 1 TROLLY 70 2 ...

Page 19: ...001 Star handle X X X X X 11 1 094 007520 00003 WF carrier plate X X X X X 12 1 094 000141 00011 Cylinder base X X X 12 1 094 007917 00000 Cylinder base similar to diagram X X 13 2 094 007597 00001 Standard clamping plate X X X X X 13 2 094 007606 00001 Special clamping plate for TRITON 260 with cooling module X 13 2 094 008104 00000 Special clamping plate for PHOENIX 300 X X 14 2 094 000179 00000...

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