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Maintenance, care and disposal 

General 

 

099-008825-EW501 

12.02.2019

 

17

 

 

Maintenance, care and disposal 

6.1 

General 

 

 

 DANGER 

 

Risk of injury due to electrical voltage after switching off! 
Working on an open machine can lead to fatal injuries! 
Capacitors are loaded with electrical voltage during operation. Voltage remains present 
for up to four minutes after the mains plug is removed. 

1.  Switch off machine. 
2.  Remove the mains plug. 
3.  Wait for at last 4 minutes until the capacitors have discharged! 

 

 

 WARNING 

 

Incorrect maintenance, testing and repair! 
Maintenance, testing and repair of the machine may only be carried out by skilled and 
qualified personnel. A qualified person is one who, because of his or her training, 
knowledge and experience, is able to recognise the dangers that can occur while testing 
welding power sources as well as possible subsequent damage, and who is able to 
implement the required safety procedures. 

 

Observe the maintenance instructions

 > see 6.2 chapter

•  In the event that the provisions of one of the below-stated tests are not met, the machine 

must not be operated again until it has been repaired and a new test has been carried out! 

 

Repair and maintenance work may only be performed by qualified authorised personnel; otherwise the 
right to claim under warranty is void. In all service matters, always consult the dealer who supplied the 
machine. Return deliveries of defective equipment subject to warranty may only be made through your 
dealer. When replacing parts, use only original spare parts. When ordering spare parts, please quote the 
machine type, serial number and item number of the machine, as well as the type designation and item 
number of the spare part. 

Under the specified ambient conditions and normal working conditions this machine is essentially 
maintenance-free and requires just a minimum of care. 

Contamination of the machine may impair service life and duty cycle. The cleaning intervals depend on 
the ambient conditions and the resulting contamination of the machine. The minimum interval is every six 
months. 

 

6.1.1 

Cleaning 

•  Clean the outer surfaces with a moist cloth (no aggressive cleaning agents). 
•  Purge the machine venting channel and cooling fins (if present) with oil- and water-free compressed 

air. Compressed air may overspeed and destroy the machine fans. Never direct the compressed air 
directly at the machine fans. Mechanically block the fans, if required. 

•  Check the coolant for contaminants and replace, if necessary. 

 

6.1.2 

Dirt filter 

The duty cycle of the welding machine decreases as an effect of the reduced cooling air volume. The dirt 
filter must be remove at regular intervals and cleaned by blowing out with compressed air (depending on 
the level of soiling). 

 

Summary of Contents for Trolly 55-6

Page 1: ...Operating instructions EN Transport systems Trolly 55 6 Trolly 55 6 DF 099 008825 EW501 Observe additional system documents 12 02 2019...

Page 2: ...uthorised sales partners can be found at www ewm group com en specialist dealers Liability relating to the operation of this equipment is restricted solely to the function of the equipment No other fo...

Page 3: ...r cooling module 11 5 3 Transport and installation 13 5 3 1 Craning principle 14 5 3 2 Intermediate hose package strain relief 14 5 3 2 1 Locking the strain relief 14 5 4 Functional characteristics 15...

Page 4: ...serious and even fatal injuries Safety notes include the WARNING keyword in the heading with a general warning symbol The hazard is also highlighted using a symbol in the page margin CAUTION Working o...

Page 5: ...tch off machine Release Switch on machine Press and hold Switch Incorrect Invalid Turn Correct Valid Numerical value adjustable Input Signal light lights up in green Navigation Signal light flashes gr...

Page 6: ...other parts of these instructions Read and observe the operating instructions for all system components especially the safety instructions The illustration shows a general example of a welding system...

Page 7: ...ed in line with its designated purpose and by trained or expert personnel Do not improperly modify or convert the equipment 3 1 Applications To transport arc welding systems and process dependent comp...

Page 8: ...nt view side view from the right Figure 4 1 Item Symbol Description 0 1 Hose package holder 2 Hold down fitting for welding machine 3 Machine mounting attachment 4 Transport wheel 5 Wheels guide casto...

Page 9: ...Design and function System overview 099 008825 EW501 12 02 2019 9 5 Design and function 5 1 System overview Figure 5 1 Item Symbol Description 0 1 Transport vehicle Trolly 55 6 DF...

Page 10: ...odule 7 Transport cart Trolly 55 6 power source ON TC 092 002899 00000 8 Transport vehicles Trolly 55 6 Power source cool 9 Transport vehicles Trolly 55 6 Power source 10 transport cart Trolly 55 6 po...

Page 11: ...ted on the transport vehicle with or without cooling unit When mounting a machine without cooling unit the machine hold down device has to be mounted in a lower position however Figure 5 2 Item Symbol...

Page 12: ...m Symbol Description 0 1 Machine feet 2 Machine support Place the machine with its feet in the recesses provided Figure 5 4 Item Symbol Description 0 1 Machine mounting attachment 2 Hexagonal screw M8...

Page 13: ...lock all casing covers and protective caps before lifting by crane Ensure that the load is distributed evenly Use chain hoists and chain slings of the same length only Stay outside the danger zone un...

Page 14: ...rain relief Connection sockets or connection plugs on the machine or the intermediate tube package may be damaged if the strain relief is missing or incorrectly fitted The strain relief takes the stra...

Page 15: ...essed air Lift the shielding gas cylinder onto the receptacle of the shielding gas cylinder and secure with both safety belts provided on the device as standard Belts must be tight Do not attach any e...

Page 16: ...s cylinder using straps Fasten straps using the closure Make sure the straps on the cylinder are securely fastened 5 4 2 Using the transport system CAUTION Improperly secured equipment Equipment equip...

Page 17: ...ght to claim under warranty is void In all service matters always consult the dealer who supplied the machine Return deliveries of defective equipment subject to warranty may only be made through your...

Page 18: ...ly tighten if necessary Remove any spatter Clean the wire feed rollers on a regular basis depending on the degree of soiling 6 2 2 Monthly maintenance tasks Visual inspection Casing damage front rear...

Page 19: ...r on wheels indicates that the equipment must be collected separately This machine has to be disposed of or recycled in accordance with the waste separation systems in use According to German law law...

Page 20: ...Trolly 55 6 DF Trolly 55 6 Trolly 55 6 DF Shielding gas cylinder support 10 l 20 l 50 l max pressure 300 bar max height 1640 mm 20 max diameter 229 mm 1 Dimensions L x W x H 1114 x 678 x 1486 mm 43 9...

Page 21: ...r 8 1 General accessories Type Designation Item no ON PS Trolly 55 5 55 6 Pivot support 092 002712 00000 ON PS Trolly 55 5 55 6 drive D200 Pivot support 092 002634 00000 ON Case Tool box for mounting...

Page 22: ...endix Searching for a dealer 22 099 008825 EW501 12 02 2019 9 Appendix 9 1 Searching for a dealer Sales service partners www ewm group com en specialist dealers More than 400 EWM sales partners worldw...

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