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General instructions 

 

 

 WARNING 

 

Read the operating instructions! 
The operating instructions provide an introduction to the safe use of the products. 

•  Read and observe the operating instructions for all system components, especially the sa-

fety instructions and warning notices! 

•  Observe the accident prevention regulations and any regional regulations! 
•  The operating instructions must be kept at the location where the machine is operated. 
•  Safety and warning labels on the machine indicate any possible risks.  

Keep these labels clean and legible at all times. 

•  The machine has been constructed to state-of-the-art standards in line with any applicable 

regulations and industrial standards. Only trained personnel may operate, service and re-
pair the machine. 

•  Technical changes due to further development in machine technology may lead to a dif-

fering welding behaviour. 

 

In the event of queries on installation, commissioning, operation or special conditions at the 
installation site, or on usage, please contact your sales partner or our customer service 
department on +49 2680 181-0. 

A list of authorised sales partners can be found at www.ewm-group.com/en/specialist-dealers. 

Liability relating to the operation of this equipment is restricted solely to the function of the equipment. No 
other form of liability, regardless of type, shall be accepted. This exclusion of liability shall be deemed ac-
cepted by the user on commissioning the equipment. 
The manufacturer is unable to monitor whether or not these instructions or the conditions and methods 
are observed during installation, operation, usage and maintenance of the equipment. 

An incorrectly performed installation can result in material damage and injure persons as a result. For this 
reason, we do not accept any responsibility or liability for losses, damages or costs arising from incorrect 
installation, improper operation or incorrect usage and maintenance or any actions connected to this in 
any way. 

 

 

 

 

 

© EWM AG 

Dr. Günter-Henle-Strasse 8 

56271 Mündersbach Germany 

Tel.: +49 2680 181-0, Fax: -244 

Email: [email protected] 

www.ewm-group.com 

 

The copyright to this document remains the property of the manufacturer. 

Copying, including extracts, only permitted with written approval. 

The content of this document has been prepared and reviewed with all reasonable care. The information 
provided is subject to change; errors excepted. 

Summary of Contents for Trolly 55-5

Page 1: ...Operating instructions EN Transport systems Trolly 55 5 099 008632 EW501 Observe additional system documents 05 12 2019...

Page 2: ...authorised sales partners can be found at www ewm group com en specialist dealers Liability relating to the operation of this equipment is restricted solely to the function of the equipment No other f...

Page 3: ...transport cart 11 5 2 1 Final assembly 12 5 3 Attach the system component to the transport cart 13 5 3 1 Intermediate hose package strain relief 15 5 3 1 1 Locking the strain relief 15 5 4 Securing t...

Page 4: ...erious and even fatal injuries Safety notes include the WARNING keyword in the heading with a general warning sym bol The hazard is also highlighted using a symbol in the page margin CAUTION Working o...

Page 5: ...tch off machine Release Switch on machine Press and hold Switch Incorrect Invalid Turn Correct Valid Numerical value adjustable Input Signal light lights up in green Navigation Signal light flashes gr...

Page 6: ...other parts of these instructions Read and observe the operating instructions for all system components especially the safety instructions The illustration shows a general example of a welding system...

Page 7: ...ment To transport arc welding systems and process dependent components such as shielding gas cylinders 3 1 Use and operation solely with the following machines One of the listed power sources must alw...

Page 8: ...ing belt for attaching the shielding gas cylinder 3 Wheels fixed castors 4 Support bracket BK260 Lower device attachment Picomig 185 355 Phoenix 355 405 505 Taurus 355 405 505 cool50 5 Wheels guide ca...

Page 9: ...Design and function System overview 099 008632 EW501 05 12 2019 9 5 Design and function 5 1 System overview Figure 5 1...

Page 10: ...er source 3 Transport cart two system components e g power source cooling module 4 Transport cart one system component e g toolbox power source 5 Cross arm and holder for wire feeder 6 Pivot support 3...

Page 11: ...cart WARNING Improper work carried out In the event of improper work carried out on the display stand the display stand may lose stability tip over and result in serious injury Only use the construct...

Page 12: ...n screw 094 007803 00000 2 12 Fender washer 064 000793 00000 5 2 1 Final assembly WARNING Danger due to failure to carry out the final inspection Parts that are incorrectly fitted or that become loose...

Page 13: ...of up to two system components e g power source and cooling module or an identical module to the transport cart The modules are attached to the transport cart using device dependent support brackets a...

Page 14: ...x 16 mm 3 Cross arm Upper device attachment 4 System components Power source 5 Cylinder head screw M6 x 45 6 Fender washer 7 Grip bar 8 Hexagon nut M6 Place the system component with the device feet o...

Page 15: ...ctly The strain relief absorbs tensile forces on cables plugs and sockets If strain reliefs are not installed or not installed correctly the connector plugs or sockets may be damaged The attachment mu...

Page 16: ...Two fastening elements have to be used Adjust the position of the faste ning elements to the shielding gas cylinder size The fastening elements must tightly enclose the shielding gas cylinder Figure 5...

Page 17: ...Risk of accidents due to improperly secured machines Depending on the machine series the transport vehicle has to be adapted to mount the machine Failing to adapt the trans port vehicle can cause the...

Page 18: ...ight to claim under warranty is void In all service matters always consult the dealer who supplied the machine Return deliveries of defective equipment subject to warranty may only be made through you...

Page 19: ...rollers on a regular basis depending on the degree of soiling 6 2 2 Monthly maintenance tasks Visual inspection Casing damage front rear and side walls Wheels and their securing elements Transport el...

Page 20: ...r on wheels indicates that the equipment must be collected separately This machine has to be disposed of or recycled in accordance with the waste separation systems in use According to German law law...

Page 21: ...re and replacement parts 7 1 Trolly 55 5 max Height Shielding gas cylinder 1660 mm 65 35 inch max Diameter Shielding gas cylin der 229 mm 9 inch Filling quantity Shielding gas cylin der 10 l 50 l 2 6...

Page 22: ...ackages are available from your authorised dealer 8 1 General accessories Type Designation Item no ON PS Trolly 55 5 55 6 Pivot support 092 002712 00000 ON PS Trolly 55 5 55 6 drive D200 Pivot support...

Page 23: ...endix Searching for a dealer 099 008632 EW501 05 12 2019 23 9 Appendix 9 1 Searching for a dealer Sales service partners www ewm group com en specialist dealers More than 400 EWM sales partners worldw...

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