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General instructions 

 

 

 

CAUTION 

 

 

 

Read the operating instructions! 
The operating instructions provide an introduction to the safe use of the products. 
•  Read the operating instructions for all system components! 
•  Observe accident prevention regulations! 
•  Observe all local regulations! 
•  Confirm with a signature where appropriate. 

 

 

 

 

 

  NOTE 

 

 

  In the event of queries on installation, commissioning, operation or special conditions at the 

installation site, or on usage, please contact your sales partner or our 
customer service department on +49 2680 181-0. 
A list of authorised sales partners can be found at www.ewm-group.com. 

 

 

 

Liability relating to the operation of this equipment is restricted solely to the function of the equipment. No other 
form of liability, regardless of type, shall be accepted. This exclusion of liability shall be deemed accepted by the 
user on commissioning the equipment. 
 
The manufacturer is unable to monitor whether or not these instructions or the conditions and methods are 
observed during installation, operation, usage and maintenance of the equipment. 

An incorrectly performed installation can result in material damage and injure persons as a result. For this reason, 
we do not accept any responsibility or liability for losses, damages or costs arising from incorrect installation, 
improper operation or incorrect usage and maintenance or any actions connected to this in any way. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

© EWM HIGHTEC WELDING GmbH · Dr. Günter-Henle-Str. 8 · D-56271 Mündersbach, Germany 
The copyright to this document remains the property of the manufacturer. 

Reprinting, including extracts, only permitted with written approval. 

Subject to technical amendments. 

 

Summary of Contents for TR-0102

Page 1: ...ting instructions Turning Rolls Rotators GB TR 0102 099 010253 EW501 26 11 2010 Register now For your benefit Jetzt Registrieren und Profitieren www ewm group com Details for ewm warranty www ewm grou...

Page 2: ...ther form of liability regardless of type shall be accepted This exclusion of liability shall be deemed accepted by the user on commissioning the equipment The manufacturer is unable to monitor whethe...

Page 3: ...9 4 1 2 Rear view 9 4 2 Machine control Operating elements 10 4 3 CB 006 10 4 3 1 Front view 10 4 3 2 Rear view 11 5 Design and function 12 5 1 General 12 5 2 Installation 13 5 3 Positioning the work...

Page 4: ...l in the page margin CAUTION Working or operating procedures which must be closely observed to prevent possible minor personal injury The safety information includes the CAUTION keyword in its heading...

Page 5: ...scription Press Do not press Turn Switch 0 1 Switch off machine 0 1 Switch on machine ENTER enter the menu NAVIGATION Navigating in the menu EXIT Exit the menu Time display example wait 4s press Inter...

Page 6: ...respective national directives and laws must be observed for operation of the machine National implementation of the framework directive 89 391 EWG as well as the associated individual directives In p...

Page 7: ...alt sea air Non permissible ambient conditions Insufficient ventilation results in a reduction in performance and equipment damage Observe the ambient conditions Keep the cooling air inlet and outlet...

Page 8: ...C Directives and standards in terms of its design and construction EC Low Voltage Directive 2006 95 EC EC EMC Directive 2004 108 EC This declaration shall become null and void in the event of unauthor...

Page 9: ...s the rotating units to be adjusted to suit the workpiece 4 1 1 Front view Figure 4 1 Item Symbol Description 0 1 Drive rollers 2 Machine control See Machine control operating elements chapter 3 Drive...

Page 10: ...eration Switch for changing the rotational direction of the rollers Workpiece rotates anti clockwise when viewed from the driven dolly 3 Workpiece rotates clockwise when viewed from the driven dolly 4...

Page 11: ...3 2 Rear view Figure 4 4 Item Symbol Description 0 1 Mounting holes 2 2 pole connection socket motor connection 3 3 pole connection socket foot operated switch 4 Mains voltage 115V 230V changeover sw...

Page 12: ...during operation ensure that nobody is standing in the hazard area Wear appropriate protective clothing no loose clothing In the event of an emergency press the emergency stop switch or disconnect fr...

Page 13: ...ixing points in the base plate are to be used for securing Always mount driven and passive dollys parallel and at the same height see graphic Only use suitable fixing materials with a minimum size of...

Page 14: ...he machine Connect all cables and hoses in such a way as to prevent them being crushed or getting caught when using the turntable After installation or conversion all mechanical and electrical connect...

Page 15: ...cting the machine controls Figure 5 3 Item Symbol Description 0 1 Mounting holes 2 Fixing pin To fasten the machine control Position the machine control on the mounting bolts using the mounting holes...

Page 16: ...ecessary to adjust the machine to the available mains voltage see technical data For mains fuse protection please refer to the Technical data chapter 5 6 2 Setting the mains voltage 115V 230V 2 1 Figu...

Page 17: ...y remove the plug from the mains Switch the machine on or off at the main switch 5 6 4 Changing the mains fuse DANGER Electric shock due to live parts The machine carries voltage during operation Work...

Page 18: ...ece rotates anti clockwise when viewed from the driven dolly 1 Workpiece rotates clockwise when viewed from the driven dolly 2 Changeover switch WELD RAPID rotation speed WELD position welding mode wi...

Page 19: ...the main switch Remove the mains connection cable 6 2 Servicing and lubrication instructions for geared motors All moving components in the system must be kept clean at all times and greased when appr...

Page 20: ...fuse slow blow 10 A Speed 80 to 1600 mm min Workpiece diameter 20 mm to 800 mm Max workpiece temperature 200 C Max load 1000 kg Roller diameter 200 mm Roller width 50 mm Roller material PU Width driv...

Page 21: ...Appendix A Overview of EWM branches 099 010253 EW501 26 11 2010 21 8 Appendix A 8 1 Overview of EWM branches...

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