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Safety instructions 

General 

 

 

099-010253-EW501

26.11.2010

 

 

2.3

 

General 

 

 

WARNING

 

 

 

 

Risk of accidents if these safety instructions are not observed! 
Non-observance of these safety instructions is potentially fatal! 
•  Carefully read the safety information in this manual! 
•  Observe the accident prevention regulations in your country. 
•  Inform persons in the working area that they must observe the regulations! 

 

 

 

 

CAUTION

 

 

 

 

Noise exposure! 
Noise exceeding 70 dBA can cause permanent hearing damage! 
•  Wear suitable ear protection!

 

•  Persons located within the working area must wear suitable ear protection! 

 

 

 

Risk of injury in the hazard area! 
Rotating movements carried out by the machine can injure people! The hazard area is 
the immediate area around the machine and the workpiece, plus a safety area of 1 m. 
•  Before switching on the machine and during operation, ensure that nobody is standing in the 

hazard area! 

•  Wear appropriate protective clothing (no loose clothing)! 
•  In the event of an emergency, press the emergency stop switch or disconnect from the 

power supply (remove the plug from the mains)! 

 

 

 

 

 

  CAUTION

 

 

 

 

Obligations of the operator! 
The respective national directives and laws must be observed for operation of the 
machine! 
•  National implementation of the framework directive (89/391/EWG), as well as the associated 

individual directives. 

•  In particular, directive (89/655/EWG), on the minimum regulations for safety and health 

protection when staff members use equipment during work. 

•  The regulations regarding work safety and accident prevention for the respective country. 
•  Setting up and operating the machine according to IEC 60974-9. 
•  Check at regular intervals that users are working in a safety-conscious way. 
•  Regular checks of the machine according to IEC 60974-4. 

 

 

 

Damage due to the use of non-genuine parts! 
The manufacturer's warranty becomes void if non-genuine parts are used! 
•  Only use system components and options (power sources, welding torches, electrode 

holders, remote controls, spare parts and replacement parts, etc.) from our range of 
products! 

•  Only insert and lock accessory components into the relevant connection socket when the 

machine is switched off. 

 

 

 

2.4

 

Transport and installation

 

 

 

CAUTION

 

 

 

 

Damage due to supply lines not being disconnected! 
During transport, supply lines which have not been disconnected (mains supply leads, 
control leads, etc.) may cause hazards such as connected equipment tipping over and 
injuring persons! 
• Disconnect 

supply 

lines! 

 

 

 

Summary of Contents for TR-0102

Page 1: ...ting instructions Turning Rolls Rotators GB TR 0102 099 010253 EW501 26 11 2010 Register now For your benefit Jetzt Registrieren und Profitieren www ewm group com Details for ewm warranty www ewm grou...

Page 2: ...ther form of liability regardless of type shall be accepted This exclusion of liability shall be deemed accepted by the user on commissioning the equipment The manufacturer is unable to monitor whethe...

Page 3: ...9 4 1 2 Rear view 9 4 2 Machine control Operating elements 10 4 3 CB 006 10 4 3 1 Front view 10 4 3 2 Rear view 11 5 Design and function 12 5 1 General 12 5 2 Installation 13 5 3 Positioning the work...

Page 4: ...l in the page margin CAUTION Working or operating procedures which must be closely observed to prevent possible minor personal injury The safety information includes the CAUTION keyword in its heading...

Page 5: ...scription Press Do not press Turn Switch 0 1 Switch off machine 0 1 Switch on machine ENTER enter the menu NAVIGATION Navigating in the menu EXIT Exit the menu Time display example wait 4s press Inter...

Page 6: ...respective national directives and laws must be observed for operation of the machine National implementation of the framework directive 89 391 EWG as well as the associated individual directives In p...

Page 7: ...alt sea air Non permissible ambient conditions Insufficient ventilation results in a reduction in performance and equipment damage Observe the ambient conditions Keep the cooling air inlet and outlet...

Page 8: ...C Directives and standards in terms of its design and construction EC Low Voltage Directive 2006 95 EC EC EMC Directive 2004 108 EC This declaration shall become null and void in the event of unauthor...

Page 9: ...s the rotating units to be adjusted to suit the workpiece 4 1 1 Front view Figure 4 1 Item Symbol Description 0 1 Drive rollers 2 Machine control See Machine control operating elements chapter 3 Drive...

Page 10: ...eration Switch for changing the rotational direction of the rollers Workpiece rotates anti clockwise when viewed from the driven dolly 3 Workpiece rotates clockwise when viewed from the driven dolly 4...

Page 11: ...3 2 Rear view Figure 4 4 Item Symbol Description 0 1 Mounting holes 2 2 pole connection socket motor connection 3 3 pole connection socket foot operated switch 4 Mains voltage 115V 230V changeover sw...

Page 12: ...during operation ensure that nobody is standing in the hazard area Wear appropriate protective clothing no loose clothing In the event of an emergency press the emergency stop switch or disconnect fr...

Page 13: ...ixing points in the base plate are to be used for securing Always mount driven and passive dollys parallel and at the same height see graphic Only use suitable fixing materials with a minimum size of...

Page 14: ...he machine Connect all cables and hoses in such a way as to prevent them being crushed or getting caught when using the turntable After installation or conversion all mechanical and electrical connect...

Page 15: ...cting the machine controls Figure 5 3 Item Symbol Description 0 1 Mounting holes 2 Fixing pin To fasten the machine control Position the machine control on the mounting bolts using the mounting holes...

Page 16: ...ecessary to adjust the machine to the available mains voltage see technical data For mains fuse protection please refer to the Technical data chapter 5 6 2 Setting the mains voltage 115V 230V 2 1 Figu...

Page 17: ...y remove the plug from the mains Switch the machine on or off at the main switch 5 6 4 Changing the mains fuse DANGER Electric shock due to live parts The machine carries voltage during operation Work...

Page 18: ...ece rotates anti clockwise when viewed from the driven dolly 1 Workpiece rotates clockwise when viewed from the driven dolly 2 Changeover switch WELD RAPID rotation speed WELD position welding mode wi...

Page 19: ...the main switch Remove the mains connection cable 6 2 Servicing and lubrication instructions for geared motors All moving components in the system must be kept clean at all times and greased when appr...

Page 20: ...fuse slow blow 10 A Speed 80 to 1600 mm min Workpiece diameter 20 mm to 800 mm Max workpiece temperature 200 C Max load 1000 kg Roller diameter 200 mm Roller width 50 mm Roller material PU Width driv...

Page 21: ...Appendix A Overview of EWM branches 099 010253 EW501 26 11 2010 21 8 Appendix A 8 1 Overview of EWM branches...

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