Rectifying faults
Checklist for rectifying faults
102
099-004854-EW501
19.02.2014
No arc ignition
Incorrect ignition type setting.
Set ignition type changeover switch to the HF ignition setting.
Bad arc ignition
Material inclusions in the tungsten electrode due to contact with filler material or workpiece
Regrind or replace the tungsten electrode
Bad current transfer on ignition
Check the setting on the "Tungsten electrode diameter/Ignition optimisation" rotary dial and
increase if necessary (higher ignition energy).
Unstable arc
Material inclusions in the tungsten electrode due to contact with filler material or workpiece
Regrind or replace the tungsten electrode
Incompatible parameter settings
Check settings and correct if necessary
Pore formation
Inadequate or missing gas shielding
Check shielding gas setting and replace shielding gas cylinder if necessary
Shield welding site with protective screens (draughts affect the welding result)
Use gas lens for aluminium applications and high-alloy steels
Unsuitable or worn welding torch equipment
Check size of gas nozzle and replace if necessary
Condensation (hydrogen) in the gas tube
Purge hose package with gas or replace
