EWM Tetrix 300 AC Smart 2.0 puls Manual Download Page 38

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Accessories

Remote controls and accessories

099-000235-EW501

17.12.2020

9.3 Remote controls and accessories

9.3.1 7-pole connection

Type

Designation

Item no.

RT50 7POL

Remote control, full functionality

090-008793-00000

FRV 7POL 0.5 m

Extension/connecting cable

092-000201-00004

FRV 7POL 1 m

Extension/connecting cable

092-000201-00002

FRV 7POL 5 m

Extension/connecting cable

092-000201-00003

FRV 7POL 10 m

Extension/connecting cable

092-000201-00000

FRV 7POL 20 m

Extension/connecting cable

092-000201-00001

FRV 7POL 25M

Extension/connecting cable

092-000201-00007

9.3.2 19-pole connection

Type

Designation

Item no.

RTF1 19POL 5 M

Foot-operated remote control current with connec-

tion cable

094-006680-00000

RT1 19POL

Remote control current

090-008097-00000

RTG1 19POL 5m

Remote control, current

090-008106-00000

RTAC1 19POL

Remote control for current/balance/frequency

Suitable for machines with AC welding type only.

090-008197-00000

RT PWS1 19POL

Remote control, vertical-down weld current, pole re-

versal

090-008199-00000

RTP1 19POL

Remote control spot welding / pulses

090-008098-00000

RTP2 19POL

Remote control spot welding / pulses

090-008099-00000

RTP3 spotArc 19POL

spotArc remote control for spot welding / pulses

090-008211-00000

RA5 19POL 5M

Remote control e.g. connection cable

092-001470-00005

RA10 19POL 10m

Remote control e.g. connection cable

092-001470-00010

RA20 19POL 20m

Remote control e.g. connection cable

092-001470-00020

RV5M19 19POLE 5M

Extension cable

092-000857-00000

9.4 Options

Type

Designation

Item no.

ON TR Trolly 55-5

Cross arm and holder for wire feeder

092-002700-00000

ON Filter TG.0002

Retrofit option, dirt filter for air inlet

092-002551-00000

ON PC PLUG

Protective cap for plug

092-003074-00000

ON 12pol Retox TG.0002

Optional retrofit 12-pole connection socket, torch

092-002519-00000

9.5 General accessories

Type

Designation

Item no.

KLF-L1-L2-L3-PE

Label of mains cable

094-023697-00000

GH 2X1/4'' 2M

Gas hose

094-000010-00001

DM 842 Ar/CO2 230bar 30l D Pressure regulator with manometer

394-002910-00030

16A 5POLE/CEE

Mains plug

094-000712-00000

9.6 Computer communication

Type

Designation

Item no.

PC300 XQ Set

PC300.Net welding parameter software kit incl.

cable and SECINT X10 USB interface

090-008777-00000

Summary of Contents for Tetrix 300 AC Smart 2.0 puls

Page 1: ...ns EN Power source Tetrix 300 DC Smart 2 0 puls TM Tetrix 300 AC DC Smart 2 0 puls TM Tetrix 300 DC Comfort 2 0 puls TM Tetrix 300 AC DC Comfort 2 0 puls TM 099 000235 EW501 Observe additional system...

Page 2: ...authorised sales partners can be found at www ewm group com en specialist dealers Liability relating to the operation of this equipment is restricted solely to the function of the equipment No other f...

Page 3: ...e lead general 17 5 1 4 Transport belt 17 5 1 4 1 Adjusting the length of the carrying strap 17 5 1 5 Welding torch cooling system 17 5 1 6 Notes on the installation of welding current leads 18 5 1 7...

Page 4: ...ng faults 33 7 1 Checklist for rectifying faults 33 7 2 Vent coolant circuit 34 8 Technical data 35 8 1 Tetrix 300 35 8 2 Tetrix 300 AC DC 36 9 Accessories 37 9 1 Welding torch cooling system 37 9 1 1...

Page 5: ...s and even fatal injuries Safety notes include the WARNING keyword in the heading with a general warning sym bol The hazard is also highlighted using a symbol in the page margin CAUTION Working or ope...

Page 6: ...tch off machine Release Switch on machine Press and hold Switch Incorrect Invalid Turn Correct Valid Numerical value adjustable Input Signal light lights up in green Navigation Signal light flashes gr...

Page 7: ...cal specialist may interconnect the sources as per standard IEC 60974 9 2010 Installa tion and use and German Accident Prevention Regulation BVG D1 formerly VBG 15 or country specific regulations Befo...

Page 8: ...temperatures of 100 C or higher and arcing and work on live components Hearing protection against harming noise Explosion risk Apparently harmless substances in closed containers may generate excessi...

Page 9: ...specified in the standard The user is responsible for any interference caused by welding In order to evaluate any possible problems with electromagnetic compatibility in the surrounding area the user...

Page 10: ...placement parts etc from our range of products Only insert and lock accessory components into the relevant connection socket when the ma chine is switched off Requirements for connection to the public...

Page 11: ...on or connection points can heat up significantly during operation water cooled version When opening the coolant circuit escaping coolant may cause scalding Open the coolant circuit only when the powe...

Page 12: ...of Conformity This product corresponds in its design and construction to the EU directives listed in the decla ration The product comes with a relevant declaration of conformity in the original The m...

Page 13: ...combination with all other parts of these instructions Read and observe the operating instructions for all system components especially the safety instructions The illustration shows a general exampl...

Page 14: ...Machine description quick overview Front view rear view 14 099 000235 EW501 17 12 2020 4 Machine description quick overview 4 1 Front view rear view Figure 4 1...

Page 15: ...6 Connection socket 19 pole Remote control connection 7 8 pole connection socket Cooling unit control lead 8 4 pole connection socket Cooling unit voltage supply 9 Mains connection cable see 5 1 8 cha...

Page 16: ...set up and operated on a suitable stable and level base The operator must ensure that the ground is non slip and level and provide sufficient lighting for the place of work Safe operation of the machi...

Page 17: ...on a daily basis and lock by turning to the right when necessary Clean workpiece connection thoroughly and secure properly Do not use structural parts of the workpiece as welding current return lead...

Page 18: ...ds Incorrectly installed welding current leads can cause faults in the arc flickering Lay the workpiece lead and hose package of power sources without HF igniter MIG MAG for as long and as close as po...

Page 19: ...19 Use an individual welding lead to the workpiece for each welding machine Figure 5 4 Fully unroll welding current leads torch hose packages and intermediate hose packages Avoid loops Always keep lea...

Page 20: ...heck that all welding current connections are firmly secured and electrical connections are in perfect condition Set up attach or suspend all conductive power source components such as casing trans po...

Page 21: ...ns plug socket and lead must be checked by a qualified electrician on a regular basis When operating the generator always ensure it is earthed as stipulated in the operating in structions The network...

Page 22: ...welding current plug on the welding torch into the welding current connection socket and lock by turning to the right Remove yellow protective cap on G connecting nipple Screw welding torch shielding...

Page 23: ...ng and insufficient securing of shielding gas cylinders can cause seri ous injuries Observe the instructions from the gas manufacturer and any relevant regulations concern ing the use of compressed ai...

Page 24: ...s cylinder open the cylinder valve briefly to blow out any dirt Tighten the pressure regulator screw connection on the gas bottle valve to be gas tight Screw the gas hose connection to the outlet side...

Page 25: ...Item Symbol Description 0 1 Electrode holder 2 Connection socket welding current Workpiece lead or electrode holder connection 3 Workpiece 4 Connection socket for welding current Electrode holder or w...

Page 26: ...welding machine Pulse spot normal Frequency and spot times infinitely adjustable Coarse adjustment of the cycle frequency Pulse pause ratio balance adjustable from 10 to 90 5 4 5 RTP3 spotArc 19POL F...

Page 27: ...gative half wave ratio can be set from 15 to 15 5 4 9 RT PWS1 19POL Suitable for machines with AC welding type only Functions Infinitely adjustable welding current 0 to 100 depending on the preselecte...

Page 28: ...welding machine Online data communication Default settings for welding data monitoring Always up to date thanks to standard update function for new welding parameters Data backup by easy communication...

Page 29: ...ification for main current 0 10V 0V Imin 10V Imax 5 D Input Control value specification for secondary current 0 10V 0V Imin 10V Imax 6 J U Output Reference 0V 7 K Output Power supply 15V max 75mA 8 V...

Page 30: ...ce matters always consult the dealer who supplied the machine Return deliveries of defective equipment subject to warranty may only be made through your dealer When replacing parts use only original s...

Page 31: ...rollers on a regular basis depending on the degree of soiling 6 2 2 Monthly maintenance tasks Visual inspection Casing damage front rear and side walls Wheels and their securing elements Transport ele...

Page 32: ...r on wheels indicates that the equipment must be collected separately This machine has to be disposed of or recycled in accordance with the waste separation systems in use According to German law law...

Page 33: ...t be set machines with access block Entry level is blocked disable access lock All machine control signal lights are illuminated after switching on No machine control signal light is illuminated after...

Page 34: ...nd high alloy steels Unsuitable or worn welding torch equipment Check size of gas nozzle and replace if necessary Condensation hydrogen in the gas tube Purge hose package with gas or replace 7 2 Vent...

Page 35: ...class Overvoltage category Contamination level 3 Insulation class protection classification H IP 23 Residual current circuit breaker Type B recommended Noise level 3 70 dB A Ambient temperature 4 25 C...

Page 36: ...lass protection classification H IP 23 Residual current circuit breaker Type B recommended Noise level 3 70 dB A Ambient temperature 4 25 C to 40 C Machine cooling Torch cooling Fan AF gas or water Wo...

Page 37: ...41 00025 blueCool 30 5 l Coolant up to 30 C 22 F 5 l 094 024142 00005 blueCool 30 25 l Coolant up to 30 C 22 F 25 l 094 024142 00025 FSP blueCool Frost protection tester 094 026477 00000 9 1 2 Coolant...

Page 38: ...0000 RTP1 19POL Remote control spot welding pulses 090 008098 00000 RTP2 19POL Remote control spot welding pulses 090 008099 00000 RTP3 spotArc 19POL spotArc remote control for spot welding pulses 090...

Page 39: ...ndix Searching for a dealer 099 000235 EW501 17 12 2020 39 10 Appendix 10 1 Searching for a dealer Sales service partners www ewm group com en specialist dealers More than 400 EWM sales partners world...

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