Rectifying faults
Error messages (power source)
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099-005230-EW501
02.04.2014
7.2
Error messages (power source)
NOTE
A welding machine error is indicated by an error code being displayed (see table) on the
display on the machine control.
In the event of a machine error, the power unit is shut down.
The display of possible error numbers depends on the machine version
(interfaces/functions).
• Document machine errors and inform service staff as necessary.
• If multiple errors occur, these are displayed in succession.
Error
Category
Possible cause
Remedy
a)
b) c)
Error 1
(Ov.Vol)
-
-
x
Mains overvoltage
Check the mains voltages and compare with
the connection voltages of the welding
machine
Error 2
(Un.Vol)
-
-
x
Mains undervoltage
Error 3
(Temp)
x
-
-
Welding machine excess
temperature
Allow the machine to cool down (mains
switch to "1")
Error 4
(Water)
xx x
-
Low coolant level
Top off the coolant
Leak in the coolant circuit >
rectify the leak and top off the coolant
Coolant pump is not working > check excess
current trigger on air cooling unit
Error 5
(Wi.Spe)
x
-
-
Wire feeder, speedometer
error
Check the wire feeder
speedometer is not issuing a signal,
M3.00 defective > inform Service
Error 6
(gas)
x
-
-
Shielding gas error
Check shielding gas supply (for machines
with shielding gas monitoring)
Error 7
(Se.Vol)
-
-
x
Secondary excess voltage
Inverter error > inform Service
Error 8
(no PE)
-
-
x
Earth fault between welding
wire and earth line
(Phoenix 330 only)
Separate the connection between the
welding wire and casing or an earthed object
Error 9
(fast stop)
x
-
-
Fast cut-out
triggered by BUSINT X11 or
RINT X12
Rectify error on robot
Error 10
(no arc)
-
x
-
Arc break
triggered by BUSINT X11 or
RINT X12
Check wire feeding
Error 11
(no ign)
-
x
-
Ignition fault after 5 s
triggered by BUSINT X11 or
RINT X12
Check wire feeding
Error 14
(no DV)
-
x
-
Wire feeder not detected.
Control cable not connected.
Check cable connections
Incorrect ID numbers
assigned during operation
with multiple wire feeders.
Check assignment of ID numbers (see the
"Changing ID number of wire feeder"
chapter)
Error 15
(DV2?)
-
x
-
Wire feeder 2 not detected.
Control cable not connected.
Check cable connections
Error 16
(VRD)
-
-
x
VRD (open circuit voltage
reduction error)
Inform Service
Error 17
(WF. Ov.)
-
x
x
Wire feed mechanism
overcurrent detection
Check the wire feeding