Contents
Notes on the use of these operating instructions
099-005323-EW501
21.05.2014
5
5.12.4
BUSINT X11 Industrial bus interface ............................................................................ 90
5.13
PC Interfaces ............................................................................................................................... 90
5.14
Protecting welding parameters from unauthorised access .......................................................... 91
5.15
Special parameters (advanced settings) ..................................................................................... 91
5.15.1
Selecting, changing and saving parameters ................................................................ 92
5.15.2
Reset to factory settings ............................................................................................... 94
5.15.3
The special parameters in detail .................................................................................. 95
5.16
Machine configuration menu ...................................................................................................... 103
5.16.1
Selecting, changing and saving parameters .............................................................. 103
5.16.2
Matching the cable resistance .................................................................................... 105
5.16.3
Power-saving mode .................................................................................................... 106
6
Maintenance, care and disposal ....................................................................................................... 107
6.1
General ...................................................................................................................................... 107
6.2
Maintenance work, intervals ...................................................................................................... 107
6.2.1
Daily maintenance tasks ............................................................................................ 107
6.2.1.1
Visual inspection ......................................................................................... 107
6.2.1.2
Functional test ............................................................................................. 107
6.2.2
Monthly maintenance tasks ........................................................................................ 108
6.2.2.1
Visual inspection ......................................................................................... 108
6.2.2.2
Functional test ............................................................................................. 108
6.2.3
Annual test (inspection and testing during operation) ................................................ 108
6.3
Maintenance work ...................................................................................................................... 108
6.4
Disposing of equipment ............................................................................................................. 109
6.4.1
Manufacturer's declaration to the end user ................................................................ 109
6.5
Meeting the requirements of RoHS ........................................................................................... 109
7
Rectifying faults ................................................................................................................................. 110
7.1
Checklist for rectifying faults ...................................................................................................... 110
7.2
Error messages (power source) ................................................................................................ 111
7.3
Resetting JOBs (welding tasks) to the factory settings ............................................................. 113
7.3.1
Resetting a single JOB ............................................................................................... 113
7.3.2
Resetting all JOBs ...................................................................................................... 114
7.4
General operating problems ...................................................................................................... 114
7.4.1
Interface for automated welding ................................................................................. 114
7.5
Vent coolant circuit ..................................................................................................................... 115
8
Technical data .................................................................................................................................... 116
8.1
Phoenix 401 Progress FKW ...................................................................................................... 116
8.2
Phoenix 501 Progress FKW ...................................................................................................... 117
9
Accessories ........................................................................................................................................ 118
9.1
General accessories .................................................................................................................. 118
9.2
Remote control/connecting and extension cable ....................................................................... 118
9.2.1
7-pole connection ....................................................................................................... 118
9.2.2
19-pole connection ..................................................................................................... 118
9.3
Options ....................................................................................................................................... 119
9.4
Computer communication .......................................................................................................... 119
10
Replaceable parts .............................................................................................................................. 120
10.1
Wire feed rollers ......................................................................................................................... 120
10.1.1
Wire feed rollers for steel wire .................................................................................... 120
10.1.2
Wire feed rollers for aluminium wire ........................................................................... 120
10.1.3
Wire feed rollers for cored wire .................................................................................. 120
10.1.4
Conversion sets .......................................................................................................... 121
11
Appendix A ......................................................................................................................................... 122
11.1
JOB-List ..................................................................................................................................... 122
12
Appendix B ......................................................................................................................................... 123
12.1
Overview of EWM branches ...................................................................................................... 123
