EWM Phoenix 355 Expert 2.0 puls MM TKM Operating Instructions Manual Download Page 1

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Operating instructions

Welding machine

Phoenix 355 Expert 2.0 puls MM TKM

099-005445-EW501 Observe additional system documents!

22.9.2022

Summary of Contents for Phoenix 355 Expert 2.0 puls MM TKM

Page 1: ...Operating instructions EN Welding machine Phoenix 355 Expert 2 0 puls MM TKM 099 005445 EW501 Observe additional system documents 22 9 2022...

Page 2: ...to the operation of this equipment is restricted solely to the function of the equipment No other form of liability regardless of type shall be accepted This exclusion of liability shall be deemed ac...

Page 3: ...ction 21 5 1 6 Notes on the installation of welding current leads 22 5 1 7 Stray welding currents 23 5 1 8 Mains connection 24 5 1 8 1 Mains configuration 24 5 1 9 Shielding gas supply shielding gas c...

Page 4: ...es 46 9 1 Welding torch cooling system 46 9 1 1 Coolant type blueCool 46 9 1 2 Coolant type KF 46 9 2 Transport system 46 9 3 Options 46 9 4 General accessories 47 9 5 Remote control connecting and ex...

Page 5: ...and even fatal injuries Safety notes include the WARNING keyword in the heading with a general warning sym bol The hazard is also highlighted using a symbol in the page margin CAUTION Working or oper...

Page 6: ...h on machine Press and hold Incorrect Invalid Switch Correct Valid Turn Input Numerical value adjustable Navigation Signal light lights up in green Output Signal light flashes green Time representatio...

Page 7: ...cal specialist may interconnect the sources as per standard IEC 60974 9 2010 Installa tion and use and German Accident Prevention Regulation BVG D1 formerly VBG 15 or country specific regulations Befo...

Page 8: ...temperatures of 100 C or higher and arcing and work on live components Hearing protection against harming noise Explosion risk Apparently harmless substances in closed containers may generate excessiv...

Page 9: ...s specified in the standard The user is responsible for any interference caused by welding In order to evaluate any possible problems with electromagnetic compatibility in the surrounding area the use...

Page 10: ...placement parts etc from our range of products Only insert and lock accessory components into the relevant connection socket when the ma chine is switched off Requirements for connection to the public...

Page 11: ...n or connection points can heat up significantly during operation water cooled version When opening the coolant circuit escaping coolant may cause scalding Open the coolant circuit only when the power...

Page 12: ...aration of Conformity This product corresponds in its design and construction to the EU directives listed in the decla ration The product comes with a relevant declaration of conformity in the origina...

Page 13: ...combination with all other parts of these instructions Read and observe the operating instructions for all system components especially the safety instructions The illustration shows a general example...

Page 14: ...Machine description quick overview Front view 14 099 005445 EW501 22 9 2022 4 Machine description quick overview 4 1 Front view Figure 4 1...

Page 15: ...feed 12 Mains connection cable see 5 1 8 chapter 13 7 pole connection socket digital For connecting digital accessory components documentation interface robot interface or remote control etc 14 8 pol...

Page 16: ...elements Depending on the machine series there are added information stickers on the inside of the flap for the operation and maintenance of the machine 2 Slide latch lock for the protective cap 3 Wi...

Page 17: ...out Wire feed motor supply voltage fuse press to reset a triggered fuse 2 Welding torch function changeover switch special welding torch required Changing over programs or JOBs Infinite adjustment of...

Page 18: ...lifted Do not lift or suspend the machine The machine can drop and cause injuries The handles straps or brackets are suitable for transport by hand only The machine must not be suspended or lifted usi...

Page 19: ...the ambient conditions Keep the cooling air inlet and outlet clear Observe the minimum distance of 0 5 m from obstacles 5 1 3 Workpiece lead general CAUTION Risk of burning due to incorrect welding c...

Page 20: ...g is part of the machine s scope of delivery Figure 5 1 Item Symbol Description 0 1 Crossmember of the transport handle 2 Torch holder 3 Fixing screws x 4 4 Fan type lock washers Use the mounting scre...

Page 21: ...iption 0 1 Cooling module 2 4 pole connection socket Cooling unit voltage supply 3 8 pole connection socket Cooling unit control lead Insert and lock the 4 pole supply plug on the cooling unit into th...

Page 22: ...th HF igniter TIG for as long as pos sible in parallel with a distance of 20 cm to avoid HF sparkover Always keep a distance of at least 20 cm to leads of other power sources to avoid interferences Al...

Page 23: ...heck that all welding current connections are firmly secured and electrical connections are in perfect condition Set up attach or suspend all conductive power source components such as casing trans po...

Page 24: ...ns plug socket and lead must be checked by a qualified electrician on a regular basis When operating the generator always ensure it is earthed as stipulated in the operating in structions The network...

Page 25: ...upply from the shielding gas cylinder to the welding torch is a fundamental requirement for optimum welding results In addition a blocked shielding gas supply may result in the welding torch being des...

Page 26: ...d wire feed motor remain switched off no unintentional ignition of the arc Some welding systems have several push buttons to set the shielding gas The push button is generally found near a wire feeder...

Page 27: ...h forward the capillary tube on the wire feed side in the direction of the Euro torch connector and remove it there Insert the liner guide tube from the Euro torch connector side Carefully insert the...

Page 28: ...Do not reach into rotating or moving parts or drive components Keep casing covers or protective caps closed during operation Risk of injury due to welding wire escaping in an unpredictable manner Wel...

Page 29: ...ed nut from spool holder Fix welding wire reel onto the spool holder so that the carrier pin locks into the spool bore Fasten wire spool using knurled nut Figure 5 12 Observe the unwinding direction o...

Page 30: ...ire feed roller see the Wire feed roller overview table Rotate the tommy by 90 clockwise or anti clockwise tommy locks into place Fold the closure brackets outwards by 90 Unfasten pressure units and f...

Page 31: ...Wire feed roll overview table Material Diameter Colour code Groove form mm inch Steel Stainless steel Brazing 0 6 024 monochrome light pink V groove 0 8 031 white 0 8 0 9 1 0 031 035 039 bicolour whit...

Page 32: ...multaneously pressing the wire inching push button and turning the wire speed rotary knob The left display shows the wire feed speed selected the right display shows the current motor current of the w...

Page 33: ...g torch against the workpiece during inching Inching of the welding wire will stop as soon it touches the workpiece 5 2 2 4 Spool brake setting Figure 5 16 Item Symbol Description 0 1 Allen screw Secu...

Page 34: ...elector plug welding current cable Internal welding current cable for central connection welding torch Connection socket for welding current 3 Workpiece Insert the central plug for the welding torch i...

Page 35: ...ck in place by turning to the right The corresponding polarity will be based on the infor mation of the electrode manufacturer on the electrode packaging 5 4 2 Welding task selection For selection of...

Page 36: ...ations To prevent injuries and damage to the machine only competent personnel authorised service personnel are allowed to repair or modify the machine Unauthorised manipulations will invalidate the wa...

Page 37: ...H Output Uist Welding voltage measured against pin F 0 10 V 0 V 0 V 10 V 100 V 1 L Input STA STPStart 15 V Stop 0 V 2 M Output 15 V Power supply max 75 mA N Output 15 V Power supply max 25 mA S Output...

Page 38: ...gas test Analogue inputs control voltages e g for welding performance welding current etc Relay outputs process signal ready for welding system composite fault etc 5 7 4 BUSINT X11 industrial bus inte...

Page 39: ...autions Follow the maintenance instructions see 6 3 chapter If any of the test requirements below are not met the unit must not be put back into opera tion until it has been repaired and tested again...

Page 40: ...ction points are omitted Repairer Check and clean the welding torch Deposits in the welding torch may cause short circuits impair the welding result and lead to welding torch damage Check wire drive w...

Page 41: ...l protective caps when not in use Gas test that the solenoid valve opens and closes properly Checking operating signalling and indicator lights protective devices and actuators Check wire feed roll ho...

Page 42: ...tem separate from unsorted municipal waste The public waste management utilities communities have created collection points at which used equipment from private households can be disposed of free of...

Page 43: ...Welding wire is touching electrically conductive casing parts check wire guide has the welding wire sprung off the wire spool Check for a correct mounting of the welding lead Fit the feeder clamp of t...

Page 44: ...Setting the spool brake see 5 2 2 4 chapter Check settings and correct if necessary Setting pressure units see 5 2 2 3 chapter Check settings and correct if necessary Worn wire rolls Check and replace...

Page 45: ...ion classification H IP 23 Residual current circuit breaker Type B recommended Noise level 3 70 dB A Ambient temperature 4 25 C to 40 C Machine cooling Torch cooling Fan AF gas Wire feed speed 0 5 m m...

Page 46: ...signation Item no KF 23E 5 Coolant up to 10 C 14 F 5 l 094 000530 00005 KF 23E 200 Coolant 10 C 200 litres 094 000530 00001 KF 37E 5 Coolant up to 20 C 4 F 5 l 094 006256 00005 KF 37E 200 Coolant 20 C...

Page 47: ...kplace 090 008776 00000 FRV 7POL 0 5 m Extension connecting cable 092 000201 00004 FRV 7POL 1 m Extension connecting cable 092 000201 00002 FRV 7POL 5 m Extension connecting cable 092 000201 00003 FRV...

Page 48: ...casing 090 008833 00502 Xnet WiFi Gateway WiFi gateway in external casing 090 008834 00502 Xnet Extended Set LAN Xnet retrofit set LAN One machine licence a LAN gateway and a network cable 10 m 091 0...

Page 49: ...ainless steel and brazing 092 002770 00020 FE 4R 2 4 MM 0 095 INCH BROWN Drive roll set 37 mm 4 rolls V groove for steel stainless steel and brazing 092 002770 00024 FE 4R 2 8 MM 0 11 INCH LIGHT GREEN...

Page 50: ...FUEL 4R 1 6 MM 0 06 INCH BLACK ORANGE Drive roll set 37 mm 4 rolls V groove knurled for flux cored wire 092 002848 00016 FUEL 4R 2 0 MM 0 08 INCH GREY ORANGE Drive roll set 37 mm 4 rolls V groove knu...

Page 51: ...ndix Searching for a dealer 099 005445 EW501 22 9 2022 51 11 Appendix 11 1 Searching for a dealer Sales service partners www ewm group com en specialist dealers More than 400 EWM sales partners worldw...

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