Contents
For your safety
6
Item No.: 099-005073-EWM01
5.6.1
R10 manual remote control ..........................................................................................65
5.6.2
Manual remote control R20 ..........................................................................................66
5.6.3
R40 manual remote control ..........................................................................................66
5.7
Resetting JOBs (welding tasks) to the factory settings................................................................67
5.7.1
Resetting a single JOB .................................................................................................67
5.7.2
Resetting all JOBs ........................................................................................................67
6
Commissioning.....................................................................................................................................68
6.1
General.........................................................................................................................................68
6.2
Area of application – proper usage ..............................................................................................68
6.3
Installation ....................................................................................................................................68
6.4
Mains connection .........................................................................................................................68
6.5
Machine cooling ...........................................................................................................................68
6.5.1
Cooling module connection ..........................................................................................69
6.6
Workpiece lead, general ..............................................................................................................69
6.7
MIG/MAG welding ........................................................................................................................70
6.7.1
Welding torch connection .............................................................................................70
6.7.2
Connection for workpiece lead .....................................................................................72
6.7.3
Fixing of the pin reel (adjustment of the pre-tensioning) ..............................................73
6.7.4
Inserting the wire spool.................................................................................................74
6.7.5
Changing the wire feed rollers ......................................................................................74
6.7.6
Inching the wire electrode.............................................................................................75
6.7.7
Spool brake setting .......................................................................................................76
6.8
TIG welding ..................................................................................................................................76
6.8.1
Welding torch connection .............................................................................................77
6.9
MMA welding................................................................................................................................78
6.10
Shielding gas supply ....................................................................................................................80
6.10.1
Connecting the shielding gas supply ............................................................................80
6.10.2
Gas test ........................................................................................................................81
6.10.3
“Rinse tube package” function ......................................................................................81
6.10.4
Setting the shielding gas quantity.................................................................................81
7
Maintenance and testing .....................................................................................................................82
7.1
General.........................................................................................................................................82
7.2
Cleaning .......................................................................................................................................82
7.3
Test ..............................................................................................................................................82
7.3.1
Test equipment .............................................................................................................82
7.3.2
Scope of the test...........................................................................................................83
7.3.3
Visual inspection...........................................................................................................83
7.3.4
Measuring the open circuit voltage...............................................................................83
7.3.5
Measurement of insulation resistance ..........................................................................83
7.3.6
Measuring the leakage current (protective conductor and contact current) .................84
7.3.7
Measurement of protective conductor resistance.........................................................84
7.3.8
Functional test of the welding machine ........................................................................84
7.3.9
Documentation of the test.............................................................................................84
7.4
Repair Work .................................................................................................................................85
7.5
Disposing of equipment................................................................................................................86
7.5.1
Manufacturer's declaration to the end user ..................................................................86
7.6
Meeting the requirements of RoHS..............................................................................................86
8
Warranty ................................................................................................................................................87
8.1
General Validity............................................................................................................................87
8.2
Warranty Declaration ...................................................................................................................88
9
Operating problems, causes and remedies.......................................................................................89
9.1
Error messages (power source)...................................................................................................89
10
Accessories, options ...........................................................................................................................90
10.1
General accessories ....................................................................................................................90
10.2
Remote control / connection cable...............................................................................................90
10.3
Wire feed rollers ...........................................................................................................................91
10.3.1
V-Nut wire conveyors....................................................................................................91
