EWM PHOENIX 301 EXPERT forceArc Operating Instructions Manual Download Page 123

Page: 123 / 146

Accessories, options

Remote control / connection cable

Item No.: 099-004833-EWM01

123

10.2

Remote control / connection cable

Type Designation

Item

no.

PHOENIX R10

Remote control with WF speed correction

090-008087-00000

RA5 19POL 5M

Remote control e.g. connection cable

092-001470-00005

RA10 19POL 10M

Remote control e.g. connection cable

092-001470-00010

RA20 19POL 20M

Remote control e.g. connection cable

092-001470-00020

PHOENIX R20

Program changeover remote control

090-008263-00000

PHOENIX R40

Remote control, 10 programs

090-008088-00000

FRV5-L 7POL

Extension/connecting cable

092-000201-00003

FRV10-L 7POL

Extension/connecting cable

092-000201-00000

FRV20-L 7POL

Extension/connecting cable

092-000201-00001

10.3

Options

Type Designation

Item

no.

ON FSB WHEELS W/T/P

Retrofit option for locking brake for machine wheels 092-002110-00000

ON DK DRIVE L T/P

Retrofit option for TETRIX/PHOENIX DRIVE 4 L
star handle

092-002112-00000

ON DK PHOENIX DRIVE 4

Retrofit option star handle PHOENIX DRIVE 4

092-002280-00000

ON HOSE/FR MOUNT DK

Optional holder for tubes and remote control for
machines with star handle

092-002117-00000

ON HOSE/FR MOUNT

Optional holder for tubes and remote control for
machines without star handle

092-002116-00000

ON FILTER T/P

Retrofit option contamination filter for air inlet

092-002092-00000

ON RMSDDV1

Optional wheel assembly retrofit kit Drive4/4S

090-008035-00000

ON RMSDV2

Optional wheel assembly retrofit kit for DRIVE4L

090-008151-00000

ON TOOL BOX

Retrofit option tool box

092-002138-00000

ON HOLDER GAS BOTTLE
<50L

Retrofit option holding plate for gas bottle <50 L

092-002151-00000

ON SHOCK PROTECT

Ram protection retrofit option

092-002154-00000

10.4

Computer communication

Type Designation

Item

no.

PC300.NET

PC300.Net welding parameter software set incl.
cable and SECINT X10 USB interface

090-008265-00000

CD-ROM PC300.NET

PC300.Net Update on CD-ROM

092-008172-00001

WELDQAS1 Mobil

Stationary welding data monitoring and docu set for
one welding machine

090-008214-00000

WELDQAS2 Mobil

Mobile welding data monitoring and docu set for two
welding machines

090-008217-00000

FRV5-L 7POL

Extension/connecting cable

092-000201-00003

FRV10-L 7POL

Extension/connecting cable

092-000201-00000

FRV20-L 7POL

Extension/connecting cable

092-000201-00001

PC INTX10 SET

Q-DOC 9000 documentation interface

090-008093-00000

PCV10-L 10M 9POL

Cable between PC/interface

094-001206-00002

Summary of Contents for PHOENIX 301 EXPERT forceArc

Page 1: ...4 4L 4HS N B These operating instructions must be read before commissioning Failure to do so may be dangerous Machines may only be operated by personnel who are familiar with the appropriate safety r...

Page 2: ...ody future oriented advanced technology at the utmost level of quality Each of our products is carefully checked we guarantee that the material and processing of our products is faultless These operat...

Page 3: ...ields CE EWM HIGHTEC WELDING GMBH D 56271 M NDERSBACH TYP ART SNR PROJ GEPR FT CONTROL Name of Customer company Adress Post code Place Country Stamp Signature of EWM distibutor Date of purchase Name o...

Page 4: ...ed unit control 28 5 1 2 1 Covered operating elements 30 5 1 3 M3 00 wire feed unit control 32 5 1 4 Operating elements in the machine 33 5 2 MIG MAG welding 34 5 2 1 Definition of MIG MAG welding tas...

Page 5: ...feed unit control M3 70 63 5 2 8 3 MIG MAG overview of parameters for M3 1x 64 5 2 9 Standard MIG MAG torch 64 5 2 10 MIG MAG Powercontrol program torch 65 5 2 10 1 Powercontrol program torch with on...

Page 6: ...rameter M3 70 M3 71 90 5 10 1 1 Special parameters list 90 5 10 1 2 Selecting changing and saving parameters 91 5 10 1 3 Reset to factory settings 91 5 10 1 4 Ramp time for wire inching P1 91 5 10 1 5...

Page 7: ...Measuring the leakage current protective conductor and contact current 115 7 3 7 Measurement of protective conductor resistance 116 7 3 8 Functional test of the welding machine 116 7 3 9 Documentation...

Page 8: ...Contents For your safety 8 Item No 099 004833 EWM01...

Page 9: ...otective clothing e g gloves Protect eyes and face with protective visor Electric shocks can be fatal Do not touch any live parts in or on the machine The machine may only be connected to correctly ea...

Page 10: ...Before beginning welding work ensure that the earth tongs are properly fixed to the workpiece or welding bench and that there is a direct electrical connection from the workpiece to the power source...

Page 11: ...ling cylinders do not throw or heat guard against them toppling over When moving by crane take off the gas cylinder from the welding machine 2 2 1 Ambient conditions This machine must not be operated...

Page 12: ...oid jerky movements when raising or lowering the welding machine Wire spools are to be removed from the welding and wire feed units before they are lifted No equipment may be operated during lifting 2...

Page 13: ...to 20 Frequency 50 60Hz Mains fuse safety fuse slow blow 3 x 16A 3 x 25A Mains connection lead H07RN F4G4 Max connected power 14 3kVA 17 8kVA Recommended generator rating 19 3kVA 24 0kVA Cos efficien...

Page 14: ...equency 50 60Hz Mains fuse safety fuse slow blow 3 x 35A 3 x 35A Mains connection lead H07RN F4G4 Max connection power 23 1kVA 31 6kVA Recommended generator rating 31 2kVA 42 8kVA Cos efficiency 0 99...

Page 15: ...C Dimensions LxWxH mm 680 x 460 x 265 690 x 300 x 410 Weight approx 24 kg approx 18 kg Constructed to standards IEC 60974 EN 60974 VDE 0544 EN 50199 VDE 0544 Part 206 3 4 PHOENIX EXPERT DRIVE 4HS PHO...

Page 16: ...9 004833 EWM01 4 Machine description 4 1 PHOENIX 301 351 421 521 EXPERT forceArc 4 1 1 Front view The maximum possible machine configuration is given in the text description If necessary the optional...

Page 17: ...socket welding current MIG MAG welding Workpiece connection TIG welding Welding current connection for welding torch 10 MMA welding Workpiece or electrode holder connection Connection socket welding...

Page 18: ...Machine description PHOENIX 301 351 421 521 EXPERT forceArc 18 Item No 099 004833 EWM01 4 1 2 Rear view Figure 4 2...

Page 19: ...l etc 5 PC INT PC interface serial D SUB connection socket 9 pole Connection socket welding current 6 MIG MAG welding Welding current to WF central connection torch Connection socket welding current 7...

Page 20: ...Machine description PHOENIX DRIVE 4L PHOENIX EXPERT DRIVE 4L 20 Item No 099 004833 EWM01 4 2 PHOENIX DRIVE 4L PHOENIX EXPERT DRIVE 4L 4 2 1 Front view Figure 4 3...

Page 21: ...ral connector welding torch connection Welding current shielding gas and torch trigger included 9 Label Wire feed parts subject to wear 10 Control Operating elements see chapter Function specification...

Page 22: ...0 1 Intermediate tube package strain relief 2 7 pole connection socket digital Control lead for wire feed unit 3 Connecting nipple G shielding gas connection 4 Rapid action closure coupling red coola...

Page 23: ...ch for opening the cover 6 Slide latch lock for the protective cap 7 Euro central connector welding torch connection Welding current shielding gas and torch trigger included 8 7 pole connection socket...

Page 24: ...Machine description PHOENIX DRIVE 4 PHOENIX EXPERT DRIVE 4 24 Item No 099 004833 EWM01 4 3 2 Inside view Figure 4 6...

Page 25: ...tion specification 2 Wire delivery unit 3 7 pole connection socket digital Control lead for wire feed unit 4 Connecting nipple G shielding gas connection 5 Spool holder 6 Rapid action closure coupling...

Page 26: ...ur counter Selection of further welding parameters in lower programming levels 2 Spezial 1 2 F Not used at present Superpulse key button with signal light 3 Superpuls S Signal light on Signal light is...

Page 27: ...on dioxide oxygen mixture 100 100 argon 0 2 N2 Argon nitrogen mixture 15 70 He Argon helium mixture 15 30 He Argon helium mixture 7 Ar CO Ar O Ar CO O 2 2 2 2 Ar CO Ar O Ar CO O 2 2 2 2 80 90 Ar 91 99...

Page 28: ...display in the main program the signal light is on 2 LCD display 3 digit left Display of the parameters and values Welding current material thickness wire speed hold values 3 m min Wire speed welding...

Page 29: ...rd welding 7 MIG MAG pulse arc welding EXPERT PULS only 8 LCD display 3 digit right Display of the parameters and values Welding voltage program number coolant throughput gas flow throughput Parameter...

Page 30: ...ART to main program PA Setting range 0 0 sec to 20 0 sec 0 1s increments 6 LED Main program PA Wire speed setting range WF min to WF max Setting range for arc length correction 9 9 V to 9 9 V 7 DYN LE...

Page 31: ...puls Superpulse LED On when the function is activated 16 SP2 SP1 SP3 Special job button Select the special jobs SP1 to SP3 JOB 129 to 131 17 Wire inching button See also Commissioning Inching the Wir...

Page 32: ...dial Infinitely adjustable setting of the wire speed from min to max welding output one dial operation WF min WF max signal lights Max WF reached 2 Min WF reached 3 0 1 1 2 2 3 3 7 7 5 5 10 10 V Arc l...

Page 33: ...ontrol program torch up down function see MIG MAG Powercontrol program torch chapter 2 Gas test button The welding voltage and wire feed remain off when testing and setting the gas flow Pressing the k...

Page 34: ...selected It is impossible to select inappropriate combinations for welding There are presets for other welding parameters such as gas pre flow free burning etc for numerous applications however these...

Page 35: ...No 099 004833 EWM01 35 Item Description 0 1 Wire speed rotary dial 2 Arc length correction rotary dial 3 Select welding process button 4 Select material type key button 5 Select wire diameter select s...

Page 36: ...ection No change 5 2 2 2 Operating mode The setting is carried out using the operating elements on the relevant wire feed machine control PHOENIX DRIVE 4 4L M3 00 Control element Action Result Display...

Page 37: ...Display Superpuls S 1 x Switch superpulses on or off The signal light indicates the selection No change M3 70 wire feed machine control X x Selects superpulses Press the Select welding parameters but...

Page 38: ...rating element Action Result Display HOLD AMP X x Switching the LCD display between AMP Welding current Material thickness Wire speed No change Example application You are welding aluminium material A...

Page 39: ...th M3 00 control The settings for superpulses and wire burn back are made on the M3 10 welding machine control PHOENIX DRIVE 4 with M3 70 control The settings for superpulses and wire burn back are ma...

Page 40: ...face industrial bus interface See RINTX11 operating instructions 5 2 4 MIG MAG welding data display To the left and right of the LCD display on the control there are 2 arrow keys on each side for sele...

Page 41: ...ry setting there is an automatic cut out There are optimum pre sets for welding parameters such as gas pre flow and free burn etc for numerous applications although these can also be changed if requir...

Page 42: ...gas is expelled gas pre flows Wire feed motor runs at creep speed Arc ignites after the wire electrode makes contact with the workpiece welding current flows Change over to pre selected wire speed mai...

Page 43: ...creep speed Arc ignites after the wire electrode makes contact with the workpiece welding current flows Start the super pulse function beginning with main program PA The welding parameters change at t...

Page 44: ...gas pre flows Wire feed motor runs at creep speed Arc ignites after the wire electrode makes contact with the workpiece welding current is flowing start program PSTART for the time tstart Slope to ma...

Page 45: ...feed motor runs at creep speed Arc ignites after the wire electrode makes contact with the workpiece welding current is flowing start program PSTART spot time starts Slope on main program PA After th...

Page 46: ...es contact with the workpiece welding current is flowing start program PSTART for the time tstart Slope on main program PA Start the super pulse function beginning with main program PA The welding par...

Page 47: ...motor runs at creep speed Arc ignites after the wire electrode makes contact with the workpiece welding current flows Change over to pre selected WF speed main program PA Step 2 Release torch trigger...

Page 48: ...lectrode makes contact with the workpiece welding current flows Start the super pulse function beginning with main program PA The welding parameters change at the specified times between main program...

Page 49: ...e process PA stored in the JOB and the opposite process PB at the specified times t2 and t3 2nd cycle If a standard process is stored in the JOB this means that there is a permanent alternation betwee...

Page 50: ...earliest after the set time tSTART elapses and at the latest when the torch trigger is released Tapping1 can be used to change over to the reduced main program PB Repeated tapping will switch back to...

Page 51: ...slope on main program PA is given at the earliest after the set time tSTART elapses and at the latest when the torch trigger is released Tapping pressing the torch trigger for less than 0 3 sec chang...

Page 52: ...elding current is flowing start program PSTART for the time tstart Step 2 Release torch trigger Slope on main program PA Start the super pulse function beginning with main program PA The welding param...

Page 53: ...cess is stored in the JOB this means that there is a permanent alternation between the processes starting with the standard process and followed by the pulse process The same applies if the situation...

Page 54: ...e settings can be made for the ignition program reduced main program and end program as to whether or not to alternate with the pulse process These properties are stored on the welding machine with th...

Page 55: ...ength correction 9 9V to 9 9V t3 Duration 0 01s to 20 0s tS3 Slope duration from PB to PA 0 00s to 20 0s Alternat Activate welding process alternation pulse arc welding machines only 1 active 0 not ac...

Page 56: ...T to PA 0 0s to 20 0s 5 DV3 r DV3 a Wire speed relative Wire speed absolute 1 to 200 0 1 m min to 40 m min 6 Dynamics 40 to 40 7 t2 Duration spot time and superpulse 0 01s to 20 0s 8 U3 Arc length cor...

Page 57: ...ed 5 2 7 6 Example aluminium tack welding non latched special t I PA PEND PSTART Figure 5 23 Basic parameters Display Meaning explanation Setting range GASstr Gas pre flow time 0 0s to 20 0s GASend Ga...

Page 58: ...ow time 0 0s to 20s RUECK Wire burn back length 2 to 500 PSTART start program DVstart Wire speed 0 to 200 ustart Arc length correction 9 9V to 9 9V tstart Duration 0 0s to 20s PA main program Setting...

Page 59: ...TART start program DVstart Wire speed 0 to 200 ustart Arc length correction 9 9V to 9 9V tstart Duration 0 0s to 20s PA main program tS1 Slope duration from PSTART to PA 0 0s to 20s Setting the wire s...

Page 60: ...changeover to the pulse arc process and vice versa Changes using PC300 Net software EXPERT machine series Can also be changed using M3 1x see chapter MIG MAG parameter overview M3 1x Non latched latch...

Page 61: ...see chapter WF Speed Switching absolute relative The user can use the following equipment controls and accessory components to change the main program welding parameters Program switching Program Oper...

Page 62: ...welding of different sheet metal thicknesses non latched or latched special PA0 PA1 PA8 PA9 t I Figure 5 28 This mode can be used to define 16 different programs PA0 to PA15 for one program sequence T...

Page 63: ...nge values for the selected welding parameter using the buttons Up and Down right 2 x Machine returns to Display mode 5 2 8 2 Selecting parameters program A using wire feed unit control M3 70 Operatin...

Page 64: ...n in program mode 0 0 V to 9 9 V P1 15 DK 20 Restriction of the correction range for wire correction for more details see chapter on special parameters DRIVE 4 P wire feed units 0 to 30 P1 DV2 2 0 m m...

Page 65: ...operation Synergic 8 7 segment display Display 0 to 9 Infinite adjustment of wire speed from 1 to 100 of the wire speed set on the wire feed unit The arc length is corrected on the wire feed unit 5 2...

Page 66: ...Switch on Block mode see Organising JOBs chapter Select special JOB 1 2 or 3 see Organising JOBs chapter Special JOB 1 SP1 corresponds to JOB number 129 Special JOB 2 SP2 corresponds to JOB number 13...

Page 67: ...feed wire conveyors In addition to a pushing wire feed PUSH in the power source wire feed case a pulling wire feed PULL is used in the torch The two feed motors are synchronised by a current regulato...

Page 68: ...rougher Panel thickness 12mm parent metal ST 37 2 filler material SG 2 1 2mm Seam Gas quantity WF m min Voltage correction V Current A Welding speed cm min Fillet weld horizontal 65 Ar 8 CO2 0 5 O2 2...

Page 69: ...47 4 3 0 500 40 33 Fillet weld trough 96 Ar 4 02 e g MG Argomix 4 22l min 25 41 0 5 0 430 40 33 Fillet weld trough 96 Ar 4 02 z B MG Argomix 4 22l min 30 43 8 3 0 500 40 33 Fillet weld trough 65 Ar 8...

Page 70: ...y on the control there are 2 arrow keys on each side for selecting the welding parameter to be displayed The button is used to scroll through the parameters from the bottom upwards and the button is u...

Page 71: ...h trigger liftarc current flowing regardless of the main current set b Incline the torch over the torch gas nozzle to produce a gap of approx 2 3 mm between the electrode tip and the workpiece The arc...

Page 72: ...mally preset for a multiplicity of applications can be adapted if required see chapter TIG Program sequence Program Steps mode In every operation mode the Superpulse function can be used 5 3 5 1 Expla...

Page 73: ...Special non latched t t I 1 2 PA PEND PSTART Figure 5 33 Selection Select non latched special mode Step 1 Press and hold torch trigger Shielding gas is expelled gas pre flows The arc is ignited using...

Page 74: ...latched operating mode Step 1 Press and hold torch trigger Shielding gas is expelled gas pre flows The arc is ignited using liftarc Welding current flows with pre selected setting Step 2 Release torc...

Page 75: ...n main program PA is given at the earliest after the set time tSTART elapses and at the latest when the torch trigger is released Tapping can be used to switch to the reduced main program PB Repeated...

Page 76: ...tart Ignition current 0 to 200 tstart Duration 0 0s to 20s PA main program tS1 Slope duration from PSTART to PA Upslope 0 0s to 20s t2 Duration 0 01s to 20 0s tS3 Slope duration from PB to PA 0 00s to...

Page 77: ...ectrode diameter Current stick electrode diameter is displayed Stick electrode diameter being used is set Stick electrode diameter is displayed 5 4 3 MMA welding data display To the left and right of...

Page 78: ...an increased ignition current a Hotstart time b Hotstart current I Welding current t Time 5 4 5 1 Hotstart current and Hotstart time Control element Action Result Display 1 x Select Program sequence...

Page 79: ...k the welding current setting and correct according to the welding task Control element Action Result Display 1 x Select Program sequence mode Program Steps x x Select the welding parameters using the...

Page 80: ...R Input Not Aus Emergency stop for higher level shut down of the power source To use this function jumper 1 must be unplugged on PCB M320 1 in the welding machine Contact open welding current off F O...

Page 81: ...ing on the machine or externally by the customer As examples Binzel APD system Dinse wire feed systems 5 5 5 PC Interfaces PC 300 welding parameter software Create all welding parameters quickly on th...

Page 82: ...anager mode Program Steps mode Program A mode Job Info mode Super pulse function When using a wire feed unit with control M3 70 the welding type and operating mode functions cannot be changed if the k...

Page 83: ...hed off The remote control is detected automatically when the welding machine is switched on 5 8 1 R10 manual remote control Figure 5 38 Item Symbol Description 0 1 0 5 1 1 5 2 2 5 3 3 5 4 5 6 7 8 9 1...

Page 84: ...n with welding programs key switch set to 0 3 Display for showing the current program number 4 Program switching Up button Select program number up 5 Program switching Down button Select program numbe...

Page 85: ...e Gas type Type of gas Proc Welding process 5 9 2 Organising JOBs The JOB Manager can be used to load copy or save JOBs The JOB is the welding task defined by the 4 main welding parameters welding pro...

Page 86: ...ing the key buttons Up and Down right Copy to xxx Superpuls S 1 x JOB has been copied Copy to xxx 1 x Machine returns to Display mode 5 9 2 2 Loading special jobs SP1 to SP3 These jobs are the first 3...

Page 87: ...Up and Down buttons right 1 Block JOB function switched on 0 Block JOB function switched off Block Job 1 Block Job 0 Superpuls S 1 x Save change No change 1 x Exit Special Mode Last parameters selecte...

Page 88: ...function off Hold Fct 1 Hold Fct 0 Superpuls Superpuls S 1 x Save change No change 1 x Exit Special Mode Last selected parameters are displayed 5 9 4 WF speed switching absolute relative Operating ele...

Page 89: ...function is used to reset JOBs 1 128 to the original status on delivery JOBs 129 256 remain unchanged Operating element Action Result Display 1 x Select Special Mode 1 x 2 x Program steps 1 x Special...

Page 90: ...ious non latched latched 1 DV3 cycle for non latched latched 0 P6 Release of special JOBs SP1 SP3 effective with M3 70 only 0 no activation 1 activation of SP1 3 0 P7 Correction operation threshold va...

Page 91: ...ding machine off and back on again to activate the changes 5 10 1 4 Ramp time for wire inching P1 The wire inching starts with a speed 1 0 m min for 2 secs It is subsequently increased to a ramp funct...

Page 92: ...ir programs at the same time A correction operation is specified for wire speed DV and welding voltage correction Ukorr for each JOB The correction value is saved separately for each program The corre...

Page 93: ...the tstart start time is elapsed Otherwise the control stays in absolute program 1 and switches to absolute program 2 after tstart is elapsed In the 3rd step torch trigger pressed the unit switches t...

Page 94: ...ease torch trigger Slope to main program PA1 The slope to main program PA1 is given at the earliest after the set time tSTART elapses and at the latest when the torch trigger is released Tapping press...

Page 95: ...on both wire feed units must be connected and configured differently on both wire feed controllers for this operating mode Configuration for this welding system in dual operation The first wire feed u...

Page 96: ...table position and is appropriately secured With modular systems power source transport vehicle cooling module observe the operating instructions for the relevant machine Set up the machine so that th...

Page 97: ...conical nipple 4 Min mark Minimum coolant level 5 Coolant tank Unscrew and remove the coolant tank sealing cover Check filter sieve insert for dirt clean if necessary and reinsert into position Top u...

Page 98: ...be disposed of together with household waste Coolant must not be discharged into the sewerage system Recommended cleaning agent water if necessary with cleaning agent added 6 7 Workpiece lead general...

Page 99: ...ed simultaneously on all cables The torch and the electrode holder should therefore always be placed on an insulated surface before starting work and during breaks Connection and welding leads e g ele...

Page 100: ...of the tube package through the strain relief of the tube package and lock by turning to the right Insert the welding current cable plug into the relevant welding current connection socket and lock by...

Page 101: ...rough the strain relief and secure the lock by turning to the right Insert the plug on the welding current lead into the welding current connection socket and lock Lock the connecting nipples on the c...

Page 102: ...pling red coolant return 3 Rapid action closure coupling blue coolant supply 4 19 pole connection socket analogue For connecting analogue accessory components remote control welding torch control lead...

Page 103: ...welding Workpiece or electrode holder connection Connection socket welding current MIG MAG welding Workpiece connection TIG welding Welding current connection for welding torch 2 MMA welding Workpiece...

Page 104: ...e Figure 6 6 Item Symbol Description 0 1 Securing and braking unit 2 Allen screw Securing the wire spool retainer and adjustment of the spool brake 3 Spool holder retainer Loosen the Allen screw of th...

Page 105: ...For fixing the wire spool Loosen knurled nut from spool holder Fix welding wire reel onto the spool holder so that the carrier pin locks into the spool bore Fasten wire spool using knurled nut 6 8 6 C...

Page 106: ...s Unwind welding wire carefully from the wire spool and insert through the wire inlet nipple over the drive roller grooves and the guide pipe into the capillary tube and Teflon core using guide pipe P...

Page 107: ...it was previously tightened a renewed tightening of the pin reel will be necessary see chapter Fixing of the pin reel adjustment of the pretensioning 6 9 TIG welding Warning Risk from electrical curr...

Page 108: ...g current connection for welding torch 4 MMA welding Workpiece or electrode holder connection Insert the central plug for the welding torch into the central connector and screw together with crown nut...

Page 109: ...kpiece connection TIG welding Workpiece connection 1 MMA welding Workpiece or electrode holder connection Connection socket welding current MIG MAG welding Workpiece connection TIG welding Welding cur...

Page 110: ...ly using different methods and if a welding torch and an electrode holder remain connected to the machine the open circuit welding voltage is applied simultaneously on all cables The torch and the ele...

Page 111: ...n socket welding current MIG MAG welding Workpiece connection TIG welding Welding current connection for welding torch 2 MMA welding Workpiece or electrode holder connection Insert cable plug of the e...

Page 112: ...s this would cause blockages All shielding gas connections must be gastight Place the shielding gas cylinder in the cylinder holder and secure it from tipping over using the securing chain Before conn...

Page 113: ...l M3 70 Operating Element Action Result 5 sec Select rinse tube package Shielding gas flows continuously until the Gas Test button is pressed again 6 11 4 Setting the shielding gas quantity Notes on w...

Page 114: ...ng on the amount of dust blow out using oil and moisture free compressed air Electronics Do not blast electronic components or circuit boards with compressed air but instead use suction from a vacuum...

Page 115: ...should be bridged or the measurement must be carried out on both sides The insulation resistance must not be less than Mains current circuit against Welding current circuit and electronics 5 M Weldin...

Page 116: ...p to 5m in length For longer leads the permissible value increases by 0 1 per 7 5m of lead The maximum permissible value is 1 7 3 8 Functional test of the welding machine Safety devices selector switc...

Page 117: ...ng an order please quote the type designation and item number as well as the type serial number and item number of the relevant equipment We hereby confirm that the servicing and maintenance instructi...

Page 118: ...heeled bins indicates the requirement to separate this waste Help to protect the environment and ensure that this equipment when you no longer want to use it is disposed of in the relevant system of s...

Page 119: ...ll additional parts used by EWM but manufactured by other companies e g motors pumps fans torches etc Non reproducible software errors and parts subject to mechanical ageing are excluded from the warr...

Page 120: ...remote control remote control extension cable coolant etc The warranty does not apply to products that are damaged due to accidents misuse improper operation incorrect installation use of force disre...

Page 121: ...temperature Allow the machine to cool down main switch to 1 Error 4 Water x Coolant level low Top up the coolant Leak in the coolant circuit rectify the leak and top up the coolant Coolant pump is no...

Page 122: ...000405 00001 ZWIPA 50QMM MIG W 10M Intermediate hose package water 094 000405 00002 EH50 4M Electrode holder 092 000004 00000 PHOENIX 351 401 421 5POLE CEE 32A M Machine plug 094 000207 00000 WK70QMM...

Page 123: ...e 092 002117 00000 ON HOSE FR MOUNT Optional holder for tubes and remote control for machines without star handle 092 002116 00000 ON FILTER T P Retrofit option contamination filter for air inlet 092...

Page 124: ...X1 4 X1 X1 5 X1 6 X1 7 X1 8 X1 9 X1 10 X1 11 X1 12 X1 13 X1 14 X1 15 X1 16 X1 17 X1 18 DW DW D S B 8 A3 1 PE1 T 1 2 X2 T T S Wa S Wa T T X3 1 2 F2 Temp prim r F1 Temp sek 140 C br sw T1 1 2 GL Drosse...

Page 125: ...2 16 14 15 11 9 T3 10 X8 2 X8 1 15polig D Sub 15polig D Sub 15polig D Sub 15polig D Sub X3 1 X3 2 X3 3 X3 4 X1 1 X1 2 X1 3 X1 4 X1 5 X1 6 X1 7 X1 8 T2 4AT F1 T1 12V W K 6 A6 X9 1 X9 2 X2 1 X2 2 X2 3 X...

Page 126: ...pannung D 6 2 E 6 2 PE PE5 X6 2 3 4 5 6 7 8 9 1 NC PC RXD PC GND NC NC PC TXD PC DTR PC RTS NC 1Wdg durchgezogen Ringkern F 6 2 L fter Pumpe X5 1 X5 2 X4 1 X4 2 X4 3 X4 4 X4 5 X4 6 W K 7 A5 L fter Pum...

Page 127: ...2x2n2F Stecker X3 D SUB 15polig A2 VP5 2D P E T 1 PE Temp 105 C 8 6 4 2 16 14 15 11 9 T1 10 X8 2 X8 1 15polig D Sub 15polig D Sub 15polig D Sub 15polig D Sub X3 1 X3 2 X3 3 X3 4 X1 1 X1 2 X1 3 X1 4 X1...

Page 128: ...D 5 1 E 6 1 PE P E 5 X2 2 3 4 5 6 7 8 9 1 NC PC RXD PC GND NC NC PC TXD PC DTR PC RTS NC 1Wdg durchgezogen Ringkern F 6 1 L fter Pumpe X5 1 X5 2 X4 1 X4 2 X4 3 X4 4 X4 5 X4 6 W K 7 A6 L fter Pumpe 15...

Page 129: ...2x2n2F Stecker X3 D SUB 15polig A2 VP5 2D P E T 1 PE Temp 105 C 8 6 4 2 16 14 15 11 9 T1 10 X8 2 X8 1 15polig D Sub 15polig D Sub 15polig D Sub 15polig D Sub X3 1 X3 2 X3 3 X3 4 X1 1 X1 2 X1 3 X1 4 X...

Page 130: ...D 6 1 E 6 1 PE P E 5 X2 2 3 4 5 6 7 8 9 1 NC PC RXD PC GND NC NC PC TXD PC DTR PC RTS NC 1Wdg durchgezogen Ringkern F 6 1 L fter Pumpe X5 1 X5 2 X4 1 X4 2 X4 3 X4 4 X4 5 X4 6 W K 7 A6 L fter Pumpe 15...

Page 131: ...Sub X3 1 X3 2 X3 3 X3 4 X1 1 X1 2 X1 3 X1 4 X1 5 X1 6 X1 7 X1 8 T2 4AT F1 T1 12V W K 6 A3 X9 1 X9 2 X2 1 X2 2 X2 3 X2 4 X7 X6 X5 X4 6 2 F 1 F hlerspg 2 F hlerspg 2 8 D 2 8 E A4 LDC2 X2 1 X2 2 X2 X2 3...

Page 132: ...ung D 6 1 E 6 1 PE P E 5 X2 2 3 4 5 6 7 8 9 1 NC PC RXD PC GND NC NC PC TXD PC DTR PC RTS NC 1Wdg durchgezogen Ringkern F 6 1 L fter Pumpe X5 1 X5 2 X4 1 X4 2 X4 3 X4 4 X4 5 X4 6 W K 7 A6 L fter Pumpe...

Page 133: ...Circuit diagrams PHOENIX DRIVE 4 4L PHOENIX EXPERT DRIVE 4 4L Item No 099 004833 EWM01 133 11 5 PHOENIX DRIVE 4 4L PHOENIX EXPERT DRIVE 4 4L Figure 11 10...

Page 134: ...D E F G H J K L M N P R S T U V T LED A 10V DV UP 0V BRT US DOWN LED G LED D LED E CODE UP LED B LED C CODE DV CODE US BRT LED F Motor Motor X1 1 1 1 1 Ringkern Ringkern 1 10V 2 LED A 3 LED B 4 LED C...

Page 135: ...Res1 4 ana Res 5 Gastest2 0V 6 Ausf deln 0V 7 digi Res2 8 ana Res 1 T 2 T 4 Wdg X3 2 1 T T T T 1 2 3 4 X2 T T T T T T T T 15polig D Sub X1 10 X1 11 X1 12 X1 13 X1 14 X1 15 X1 16 X1 17 X1 18 X1 19 X1 2...

Page 136: ...the event of unau thorised modifications improperly con ducted repairs non observance of the deadlines for the repetition test and or non permitted conversion work not specifically authorised by EWM P...

Page 137: ...Ar 1 0 14 MIG MAG MIG MAG SG2 3 91 99 Ar 1 2 Auftragsschwei en GMA Surfacing SG2 3 91 99 Ar 1 2 Metall F lldraht Metal Flux Cored Wire SG2 3 91 99 Ar 1 2 Rutil F lldraht Rutil Flux Cored Wire SG2 3 91...

Page 138: ...tal Flux Cored Wire CrNi 80 90 Ar 1 2 Rutil F lldraht Rutil Flux Cored Wire CrNi 80 90 Ar 1 2 Basisch F lldraht Basic Flux Cored Wire CrNi 80 90 Ar 1 2 33 MIG MAG MIG MAG CrNi 80 90 Ar 1 6 Auftragssch...

Page 139: ...8 Metall F lldraht Metal Flux Cored Wire CrNiMn 80 90 Ar 0 8 Rutil F lldraht Rutil Flux Cored Wire CrNiMn 80 90 Ar 0 8 Basisch F lldraht Basic Flux Cored Wire CrNiMn 80 90 Ar 0 8 55 MIG MAG MIG MAG Cr...

Page 140: ...Rutil Flux Cored Wire CrNiMn 1 5 H 2 1 0 Basisch F lldraht Basic Flux Cored Wire CrNiMn 1 5 H 2 1 0 MIG MAG MIG MAG CrNiMn 0 2 N 2 1 0 72 MIG MAG MIG MAG CrNiMn 1 5 H 2 1 2 Auftragsschwei en GMA Surf...

Page 141: ...MA Surfacing CuSi Ar He O 2 Ar He CO 2 15 30 He 0 8 103 MIG MAG MIG MAG CuSi Ar He O 2 Ar He CO 2 15 30 He 1 0 Auftragsschwei en GMA Surfacing CuSi Ar He O 2 Ar He CO 2 15 30 He 1 0 104 MIG MAG MIG MA...

Page 142: ...uAl 91 99 Ar 1 0 MIG L ten MIG Brazing CuAl Ar He O 2 Ar He CO 2 15 30 He 1 0 120 MIG L ten MIG Brazing CuAl 91 99 Ar 1 2 MIG L ten MIG Brazing CuAl Ar He O 2 Ar He CO 2 15 30 He 1 2 121 MIG L ten MIG...

Page 143: ...meter mm Verfahren process Material material Gas gas Draht durch messer wire dia meter mm 150 Block 2 Job1 151 Block 2 Job2 152 Block 2 Job3 153 Block 2 Job4 154 Block 2 Job5 155 Block 2 Job6 156 Blo...

Page 144: ...1 99 Ar 1 2 200 High Speed SG2 3 91 99 Ar 1 0 201 202 203 204 205 206 Auftragsschwei en CrNiMn 91 99 Ar 0 8 207 Auftragsschwei en CrNiMn 91 99 Ar 1 0 208 Auftragsschwei en CrNiMn 91 99 Ar 1 2 209 Auft...

Page 145: ...Metall F lldraht CrNi 91 99 Ar 1 6 231 Rutil Basic F lldraht CrNi 91 99 Ar 0 8 232 Rutil Basic F lldraht CrNi 91 99 Ar 1 0 233 Rutil Basic F lldraht CrNi 91 99 Ar 1 2 234 Rutil Basic F lldraht CrNi 9...

Page 146: ...material Gas gas Draht durch messer wire dia meter mm Verfahren process Material material Gas gas Draht durch messer wire dia meter mm Verfahren process Material material Gas gas Draht durch messer w...

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