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EWM miniDrive GS, Operating Instructions Manual, Page: 31 / 35

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EWM miniDrive GS Operating Instructions Manual Download Page 31

 

Technical data 

miniDrive 

 

099-005262-EW501 

22.11.2016

 

31

 

 

 

8 

Technical data

 

 

 

Performance specifications and guarantee only in connection with original spare and 
replacement parts! 

 

8.1 

miniDrive 

 

Supply voltage 

60 VDC 

Max. welding current (100% DC) 

300 A 

Max. welding current (60% DC) 

400 A 

Wire feed speed 

1 m/min

–20 m/min 

Standard roll installation 

1.0 + 1.2 mm (for steel wire) 

Drive rolls 

37 mm 

Euro torch connector 

Euro torch connector 

Protection classification 

IP 23 

Ambient temperature 

-25 °C to +40 °C 

EMC class 

A 

Safety identification 

 / 

 

Harmonised standards used 

IEC 60974-1, -5, -10 

Dimensions L x W x H 

300 mm x 180 mm x 200 mm 

Weight excl. hose package 

7.5 kg 

 

Summary of Contents for miniDrive GS

Page 1: ...ntermediate drive unit miniDrive GS miniDrive WS 099 005262 EW501 Observe additional system documents 22 11 2016 Register now and benefit Jetzt Registrieren und Profitieren www ewm group com For detai...

Page 2: ...ervice department on 49 2680 181 0 A list of authorised sales partners can be found at www ewm group com Liability relating to the operation of this equipment is restricted solely to the function of t...

Page 3: ...14 5 1 5 Notes on the installation of welding current leads 15 5 1 5 1 Stray welding currents 16 5 2 Preparing the welding system 17 5 2 1 Switching between Push Pull and intermediate drive 17 5 3 Wel...

Page 4: ...mote control connection cable 32 9 2 General accessories 32 10 Replaceable parts 33 10 1 Conversion kit 33 10 2 Wire feed rollers 33 10 2 1 Wire feed rollers for steel wire 33 10 2 2 Wire feed rollers...

Page 5: ...erved to prevent serious and even fatal injuries Safety notes include the WARNING keyword in the heading with a general warning symbol The hazard is also highlighted using a symbol in the page margin...

Page 6: ...tap tip Switch off machine Release Switch on machine Press and keep pressed Switch Wrong Turn Correct Numerical value adjustable Menu entry Signal light lights up in green Navigating the menu Signal l...

Page 7: ...other parts of these instructions Read and observe the operating instructions for all system components especially the safety instructions The illustration shows a general example of a welding system...

Page 8: ...t must only be used in line with its designated purpose and by trained or expert personnel Do not improperly modify or convert the equipment Wire feeder intermediate drive for welding wire electrodes...

Page 9: ...explicitly authorised by EWM this declaration shall be voided An original document of the specific declaration of conformity is included with every product 3 2 3 Service documents spare parts and circ...

Page 10: ...al Infinitely adjustable setting of the wire speed from min to max welding output one dial operation 3 Rotary dial Arc length correction Arc length correction from 10 V to 10 V 4 Quick connect couplin...

Page 11: ...ement parts and JOB lists will be located on the inside 3 Changeover switch remote control on off ON Set the welding performance via the remote control OFF Set the welding performance via the machine...

Page 12: ...ets are suitable for transport by hand only The machine must not be suspended or lifted using a crane Read and observe the documentation to all system and accessory components 5 1 1 Ambient conditions...

Page 13: ...orkpiece lead general CAUTION Risk of burning due to incorrect welding current connection If the welding current plugs machine connections are not locked or if the workpiece connection is contaminated...

Page 14: ...erview of coolants Do not mix different coolants When changing the coolant the entire volume of liquid must be changed Dispose of the coolant in accordance with local regulations and the material safe...

Page 15: ...and as close as possible in parallel Lay the workpiece lead and hose package of power sources with HF igniter TIG for as long as possible in parallel with a distance of 20 cm to avoid HF sparkover Alw...

Page 16: ...ors damage machines and electronic devices and cause overheating of components leading to fire Check that all welding current connections are firmly secured and electrical connections are in perfect c...

Page 17: ...wo actions on PCB M370 1 Replug the connector X23 X24 Plug Function On X24 Use with push pull welding torch ex factory On X23 Use with intermediate drive Install cable adapter The cable adapter includ...

Page 18: ...with a capillary tube Depending on the wire electrode diameter or type either a steel liner or liner with the correct inner diameter must be inserted in the torch Recommendation Use a steel liner when...

Page 19: ...ch into the central connector and screw together with crown nut Where applicable Insert the welding torch control cable into the 19 pole connection socket and lock MIG MAG torches with additional cont...

Page 20: ...5 2 Changing the wire feed rollers Unsatisfactory welding results due to faulty wire feeding Wire feed rollers must be suitable for the diameter of the wire and the material Check the roller label to...

Page 21: ...connection set up the complete wire guide system from the wire spool to the welding torch Check wire guide at regular intervals Keep all casing covers or protective caps closed during operation Risk...

Page 22: ...through the drive roll grooves into the capillary tube or teflon liner with wire guide tube Press the tensioning device back down and secure by folding the feed roll tensioner up wire electrode should...

Page 23: ...AG one knob operation principle i e the user can specify either the welding current the wire feed speed or the material thickness to define the operating point The electronic system calculates the opt...

Page 24: ...eel liner in the hose package Always make sure the the hose package is straight when replacing the wire guide Figure 5 9 Item Symbol Description 0 1 Allen key size 2 5 2 Headless screw 3 Threaded hole...

Page 25: ...ner fastening Pull out steel liner Due to production tolerances the steel liner length has to be adapted to the hose package used Place new and old steel liner in parallel Shorten new steel liner to t...

Page 26: ...who is able to implement the required safety procedures In the event of failure of any one of the following tests the machine must not be operated again until it has been repaired and a new test has b...

Page 27: ...Wheels and their securing elements Transport elements strap lifting lugs handle Other general condition 6 3 1 2 Functional test Operating message safety and adjustment devices Functional test Welding...

Page 28: ...4th 2021 used electric and electronic equipment may no longer be placed in unsorted municipal waste It must be collected separately The symbol depicting a waste container on wheels indicates that the...

Page 29: ...i spatter spray and replace if necessary Setting the spool brake Check settings and correct if necessary Setting pressure units see 5 5 3 chapter Check settings and correct if necessary Worn wire roll...

Page 30: ...nt circuit Coolant tank and quick connect coupling of coolant supply and return are only fitted in machines with water cooling To vent the cooling system always use the blue coolant connection which i...

Page 31: ...g current 100 DC 300 A Max welding current 60 DC 400 A Wire feed speed 1 m min 20 m min Standard roll installation 1 0 1 2 mm for steel wire Drive rolls 37 mm Euro torch connector Euro torch connector...

Page 32: ...ignation Item no R10 19POL Remote control 090 008087 00000 RG10 19POL 5M Remote control to set the wire speed and welding voltage correction 090 008108 00000 R20 19POL Program changeover remote contro...

Page 33: ...sting of two drive pinions liner and mounting material 092 007906 00010 URUE AL 2R 15m miniDrive Conversion kit for aluminium consisting of two drive pinions liner and mounting material 092 007906 000...

Page 34: ...any unauthorised repairs or modifications To avoid injury and equipment damage the unit must only be repaired or modified by specialist skilled persons The warranty becomes null and void in the event...

Page 35: ...Appendix B Overview of EWM branches 099 005262 EW501 22 11 2016 35 12 Appendix B 12 1 Overview of EWM branches...

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