EWM Drive XQ IC D200, Operating Instructions Manual

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Contents
Notes on using these operating instructions
099-005637-EW501
27.04.2021
3
1 Contents
1 Contents .......................................................................................................................................... 3
2 For your safety ............................................................................................................................... 5
2.1 Notes on using these operating instructions .......................................................................... 5
2.2 Explanation of icons ............................................................................................................... 6
2.3 Safety instructions .................................................................................................................. 7
2.4 Transport and installation .................................................................................................... 10
3 Intended use ................................................................................................................................. 12
3.1 Applications .......................................................................................................................... 12
3.2 Use and operation solely with the following machines ........................................................ 12
3.3 Documents which also apply ............................................................................................... 12
3.3.1 Warranty ............................................................................................................... 12
3.3.2 Declaration of Conformity ..................................................................................... 12
3.3.3 Service documents (spare parts and circuit diagrams) ........................................ 12
3.3.4 Calibration/Validation............................................................................................ 12
3.3.5 Part of the complete documentation ..................................................................... 13
4 Machine description – quick overview ...................................................................................... 14
4.1 Front view / rear view ........................................................................................................... 14
4.2 Side view from left and right ................................................................................................ 16
5 Design and function ..................................................................................................................... 18
5.1 Transport and installation .................................................................................................... 18
5.1.1 Ambient conditions ............................................................................................... 18
5.1.1.1 In operation ........................................................................................... 18
5.1.1.2 Transport and storage ........................................................................... 18
5.1.2 Transport elements ............................................................................................... 19
5.1.3 Welding torch cooling system ............................................................................... 19
5.1.3.1 Permitted torch coolant ......................................................................... 19
5.1.3.2 Maximal hose package length .............................................................. 20
5.2 Intermediate hose package connection ............................................................................... 21
5.2.1 Intermediate hose package strain relief ............................................................... 22
5.2.1.1 Locking the strain relief ......................................................................... 22
5.2.2 Shielding gas supply (shielding gas cylinder for welding machine) ..................... 22
5.2.3 Pressure regulator connection ............................................................................. 23
5.2.4 Gas test – setting the shielding gas volume ......................................................... 23
5.2.5 Notes on the installation of welding current leads ................................................ 24
5.2.6 Stray welding currents .......................................................................................... 25
5.3 MIG/MAG welding ................................................................................................................ 26
5.3.1 Welding torch connection ..................................................................................... 26
5.4 Assemble the wire guide ...................................................................................................... 27
5.4.1 Wire feed .............................................................................................................. 28
5.4.1.1 Inserting the wire spool ......................................................................... 28
5.4.1.2 Changing the wire feed rollers .............................................................. 30
5.4.1.3 Inching the wire electrode ..................................................................... 32
5.4.1.4 Spool brake setting ............................................................................... 33
5.5 TIG welding .......................................................................................................................... 34
5.5.1 Welding torch connection ..................................................................................... 34
5.5.2 Welding task selection .......................................................................................... 34
5.6 MMA welding or gouging ..................................................................................................... 35
5.6.1 Connection of electrode holder or gouging torch ................................................. 35
5.6.2 Welding task selection .......................................................................................... 35
5.7 Remote control ..................................................................................................................... 35
5.8 Access control ...................................................................................................................... 36
5.9 Interfaces for automation ..................................................................................................... 36
5.9.1 Remote control connection socket, 19-pole ......................................................... 37
6 Maintenance, care and disposal ................................................................................................. 38
6.1 General ................................................................................................................................ 38
6.1.1 Cleaning ............................................................................................................... 38
6.1.2 Dirt filter ................................................................................................................ 38