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14.  SERVICE INDICATORS

Seven  LED  lamps  provided  on  the  front  panel  indicate  the 
functional status of the humidifier as shown in Figure 7 below.
 

9

A.  

L.  

M.  

N.  

O.  

B.

C.

D.

E.

F.

G.

H.

I.

J.

K.

Unplug  the  power  cord  from  the  120  volt  source  for 
S2000 (240 volt for S2020) and allow the water to cool for 
at least 30 minutes prior to removal.

Turn off the water supply at the saddle tapping valve.

Remove the cable assembly wire plug from the top of the 
plastic control housing.  

Drain the water with the manual drain valve. NOTE: The 
drain  valve  will  be  hot  if  the  humidifier  has  not  been 
allowed to cool.

Disconnect the water and drain lines. NOTE: Some water 
may drain out of the water line. Have a small container 
ready to catch the water.

NOTE: Although the water has been drained, some water 
may still remain in the humidifier reservoir along with 
sediment.  Be  careful  not  to  tip  the  unit  over  when 
removing it from the duct.

Remove  the  eight  (8)  screws  from  the  front  mounting 
plate.

Slide the humidifier out of the duct.

Remove the two (2) screws holding the tank baffle to the 
pan flange and remove the baffle from the unit. Scrape all 
mineral deposits from the baffle and wash baffle off as 
described in step J. Remove the Anode from the baffle 
plate and purchase a new one. Operating the unit without 
the  Anode  will  degrade  the  performance  and  increase 
maintenance.

Use a putty knife to scrape the minerals from the sides and 
bottom  of  the  water  reservoir.  DO  NOT  scrape  on  the 
small temperature probe, or the heater element. Use a soft 
emory cloth or stiff nylon brush. 

If necessary, fill the tank 

with vinegar and let it sit for several hours or even over-
night allowing the scale to soften and making it easier to 
remove.

Carefully  scrape  the  Water  Level  Probe  to  remove 
mineral deposits. Use soft emory cloth if necessary.

Clean the Water Probe Insulator, inside the pan, with a 
cloth and 50-50 mixture of water and vinegar, rinse with 
fresh water. Inspect for any mineral deposits on the plastic 
insulator.  Repeat  cleaning  if  necessary  and  thoroughly 
dry.  Use  a  small  nylon  brush  to  clean  deposits  off  the 
heater element and thermistor probe. 

Be careful not to 

damage any of the components.

Rinse out the reservoir. Be careful to keep water off of the 
wiring compartment and the front cover of the humidifier.

 

Allow the unit to dry thoroughly before  using!

 

Reinstall the tank baffle and tighten the two (2) screws.

Re-install the unit in the duct and connect the water line and 
the  drain  lines. 

Store  the  unit  in  this  condition  for  the 

summer, or continue to the next step.

START -UP

Turn on the water supply. Inspect the water connections and 
drain fittings for leaks.

Plug-in the S2000 power cord to the 120 VAC (240 VAC for 
S2020) grounded outlet. DO NOT use an extension cord.

1.  The  green  POWER  light  should  blink  rapidly  until  it                       
detects a demand to humidify, then it will blink slowly.
2. If the humidistat is calling for humidity the water 
valve will energize and  the water pan will fill with water.
3. The Heater element will energize to heat the water, and 
the Fan will start up to distribute the moisture 

Maintenance and inspection of the unit requires removal 
of  the  humidifier  from  the  duct.  This  can  be  done 
following these steps.

13. MAINTENANCE/SPRING SHUTDOWN

Proper maintenance and removal of mineral deposits is still 
required  on  your  steam  humidifier  in  order  to  optimize 
performance. Annual cleaning is a must and more frequent 
cleaning may be necessary depending on the mineral content 
of the water in your area. 
A  post  winter  cleaning  and  shutdown,  will  prevent  hard 
deposits  from  accumulating  inside  the  bin,  while  the 
humidifier is idle over the summer. Do not allow the unit to sit 
idle for long periods without a proper cleaning and shutdown. 
Failure  to  do  so  will  affect  the  performance  of  your  steam 
humidifier.     

FIG. 16

LED LIGHT EXPLANATION

IMPORTANT NOTE

POWER                                - GREEN  - BLINKING SLOWLY-IF POWER TO UNIT

THERMISTOR FAILURE   - RED       - ON STEADY
HEATER FAILURE             - RED       - BOTH LED'S ON STEADY
AIR FLOW FAILURE         - RED       - BOTH LED’S ON FLASHING
WATER FAILURE               - RED       - ON STEADY

BLOWER                             - AMBER - ON STEADY WHILE PAN ABOVE 170 DEG F.

HEATER                               - AMBER - ON STEADY WHILE HEATING (BOILING)

FILL                                      - AMBER - ON STEADY WHILE FILLING PAN

DRAIN                                 - AMBER - ON STEADY WHILE DRAINING PAN

ON THE INITIAL FILL AFTER INSTALLATION OR ANY TIME THE WATER PAN IS DRAINED THE PAN 
MUST FILL WITH ABOUT THREE (3) TIMES THE AMOUNT OF WATER AS REQUIRED IN THE NORMAL 
CYCLE OF FILLING. THE 'FILL TIMER' MAY TIME OUT BEFORE THE WATER LEVEL REACHES THE 
WATER  LEVEL  PROBE  CAUSING  THE  'SERVICE  CYCLE'  TO  BE  STARTED.  IF  THE  WATER  FAILURE 
ILLUMINATES,  UNPLUG  THE  UNIT  FROM  ITS  POWER  SOURCE,  WAIT  ABOUT  15  SECONDS  AND 
RECONNECT  THE  POWER  SOURCE.  THE  SERVICE  LIGHT  WILL  GO  OUT  AND  THE  UNIT  WILL 
CONTINUE FILLING TO THE CORRECT LEVEL.

For Replacement Parts Call (800) 446-3110
09021A0118 REV. J

BUILT UNDER U.S. PATENT
NUMBER 5758018

serial number

Ewc

385 Highway 33, Englishtown, NJ 07726

CONTROLS,  INC.

LISTED 141V

POWER

DRAIN

FILL

HEATER

BLOWER

Thermistor

Heater / Air

Water

Suitable for Residential Use Only

Model S2020

Steam Humidifier

2.0 KW 240 Volt  8.3 Amps

®

Summary of Contents for Ultra-Zone S2000

Page 1: ...nal parts recommended 1 Water Hammer Arrester WH 100 2 Anode Z100 3 Decorative Under Duct Cover SC100 4 Gasket Material to seal flanges field provided 5 Model APD Current Sensing Switch Sail Switch or other Airflow Proving Device 6 WFA 195 Water Filter Assembly Installation Instructions Owner s Manual WATER INLET WATER LEVEL PROBE HEATER TEMPERATURE PROBE FIG 1 Fo r Re pla ce me nt Pa rts Ca ll 80...

Page 2: ... be met you should install the unit under theductby meansof thetankflange Seepage6 If a suitable means of gravity draining the unit is not available or cannot be provided the unit will work with the drain valve electrically disconnected Call the Technical Support Hotline for Instructions It is highly recommended but not required that the use of Fiberglass duct board with this product includesan an...

Page 3: ...difier has an integrated air proving feature that allows the user to install a sail switch and or high humidity switch in the duct and easily achieve fail safe shutdown in the event of fan blower failure This feature prevents the Steam Humidifier from operating unless adequate airflow is proven thereby avoiding a saturated duct condition WARNING It is highly recommended to use an airflow proving d...

Page 4: ...uld read infinity no continuity when the fan blower is off 2 Turn on the fan blower at the thermostat and test for continuity across the normally open contacts with the fan blower running You should now read continuity a complete circuit when the fan blower is running 062000 Humidistat G1 R G2 H H A A S2000 S2020 Humidifier Low Voltage Terminal Block Disconnect the wires from the A terminals and c...

Page 5: ...fier will obstruct approximately 70 square inches of duct area The tank flange is no longer a factor At 92 8 square inches the smallest duct plenum that can accommodate the Steam Humidifier mounted internally would be approximately 20 by 19 20x19 380 square inches multiplied by 25 95 square inches Steam Humidifier square inches of obstruction 92 8 square inches Up flow configuration 25 percent of ...

Page 6: ... 7 7 2 6 C O N T R O L S I N C U L C U S L I S T E D 1 4 1 V P O W E R D R A I N F I L L H E A T E R B L O W E R T h e r m i s t o r H e a t e r W a t e r S u i t a b l e f o r R e s i d e n t i a l U s e O n l y M o d e l S 2 0 2 0 S t e a m H u m i d i f i e r 2 0 K W 2 4 0 V o l t 8 3 A m p s F o r R e p l a c e m e n t P a r t s C a l l 8 0 0 4 4 6 3 1 1 0 0 9 0 2 1 A 0 1 1 8 U S P A T E N T N...

Page 7: ...ocationis theonlysolution Installation instructions for the 072000 model Humidistat arepackaged with the 072000 Your humidifier may include Model 062000 Humidistat Installation instructions for the 062000 model are packaged withthe062000 There are many ways to wire and control a humidifier Refer tothewiringdiagramsonpages4and7 10 SETTINGTHEHUMIDISTAT RH OD RH TEMP MAN AUTO MODE Outside Dry Bulb Te...

Page 8: ...or the water to heat to 170 deg F If the humidistat remains closed the HEATER and BLOWER LED s will both be illuminated at the same timeandthe POWER LEDwillbeblinkingslowly E The FILL LED will illuminate and the water reservoir will refill at irregular intervals depending on the boil off rate The HEATER LED should remain illuminated unless the humidistat opens or the humidifierentersadraincycleorf...

Page 9: ...he water line and the drain lines Store the unit in this condition for the summer orcontinuetothenextstep START UP Turn on the water supply Inspect the water connections and drainfittingsforleaks Plug in the S2000 power cord to the 120 VAC 240 VAC for S2020 groundedoutlet DO NOTuseanextensioncord 1 The green POWER light should blink rapidly until it detectsademandtohumidify thenitwillblinkslowly 2...

Page 10: ...hedrainvalveisunpluggedor defective 7 Debris iscloggingthedrainvalveordrainline 8 Reset the unit by unplugging the power cord and re connecting Both Red ServiceLights error 3 areon constantly HEATER FAILURE This is an indication that the water temperature is not increasing or reaching the boiling point 1 Faultyheaterelementorfaultywireconnection 2 This can happen if the unit is operated without wa...

Page 11: ... 100 Z 100 2004 2006 2120 2001 2240 2002 2008 2005 2006 2003 2007 2001 1 2 3 4 5 6 7 8 9 10 DESCRIPTION OF PART S2000 S2020 PART NO PART NO 11 2009 2009 UNDER DUCTSTEAM COVER not shown Fo r Re pla ce men t Pa rts Ca ll 800 44 6 31 10 09 02 1A 01 18 U S PATENT NUMBER 57 58 01 8 se ria l nu mbe r Ewc 385 Highway 33 Englishtown NJ 07726 CONTROLS INC U L C US LISTE D 14 1V POWER DRAIN FILL HEATER BLOW...

Page 12: ...m e mail info ewccontrols com Tel 800 446 3110 Fax 732 446 5362 Figure 18 12 DRAIN COCK VALVE T ADAPTER 1 4 NPT OVERFLOW TUBE 50 ID x 6 LG BARBED TEE 1 4 18 NPT TO JUMPER WIRE 20GA X 1 50 LONG MOLEX PLUG BLACK WIRES 18GA X 18 LONG SOLENOID VALVE 24 60 VAC ...

Page 13: ...nsor is not required to use the Humidistat in the basic or manual mode The 072000 operates on 24vac and has a set of isolated dry contacts for activating the humidifier Terminals are also provided for the Outdoor air Temperature Sensor Part OAS The 072000 can be installed on the return air duct or it can be installed on an interior wall within the conditioned space EWC Controls recommends an inter...

Page 14: ... disconnected and the unit has been removed from the duct Refer to the blow up view on Page 11 Using a phillips screwdriver remove the two screws that hold the baffle plate to the tank Lift the baffle slightly back to clear the water probe and then straight up and out of the tank You can then see the round Z100 or rather what is left of it after a single season Notice the heavy scale build up on t...

Page 15: ... The SC100 is just the latest innovation in the Ultra Zone Steam Humidifier line as we continue in our pursuit of Excellence Without Compromise EWC Controls Inc 385 Highway 33 Englishtown NJ 07726 800 446 3110 FAX 732 635 8646 E Mail info ewccontrols com P N 090376A0151 REV A SC100 PART 2009 DECORATIVE COVER S2000 S2020 STEAM HUMIDIFIER Copyright 2003 EWC Controls Inc All Rights Reserved SC100Inst...

Page 16: ...e __________Service Performed ________________________________________________________ Date of Service __________Service Performed ________________________________________________________ Date of Service __________Service Performed ________________________________________________________ Date of Service __________Service Performed ________________________________________________________ Date of Se...

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