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SIMPLIFIED INSTALLATION INSTRUCTIONS

DETAILED INSTALLATION INSTRUCTIONS

1. Insulate the water reservoir. See figure 3.
2. Select the mounting location on the duct and tape
    on the mounting template.
3. Drill the (8) 1/8" mountings holes.
4. Cut out the humidifier opening in the duct.
5. Insert the humidifier into the opening and screw in
    place.

  6. Flush and connect the water line.
  7. Connect the drain line.
  8. Make 24 VAC electrical connections to achieve fan
      operation and interlock circuit.
  9. Install and connect the humidistat.
10. Plug power cord into a grounded dedicated 120 VAC, 20
      amp outlet for S2000 (240 VAC, 15 amp for S2020).

1. INSULATE WATER TANK RESERVOIR

2. LOCATION-LOCATION - Required Criteria

4. MOUNTING TEMPLATE

5. DRILL HOLES AND CUT OPENINGS

With  insulation  foil  side  down,  remove  adhesive  backing. 
Align humidifier so that front side of unit meets long edge of 
insulation. Fold insulation up onto sides of humidifier and 
press  firmly.  Apply  5  continuous  strips  from  the  tape 
provided to seal the foil as shown. The tape will prevent the 
sharp duct edges from damaging the foil. Use additional foil 
tape to repair damage to the foil. 

The Insulation MUST be 

applied to the tank regardless of the mounting location.

DO NOT INSTALL this unit in an attic period. Do Not 
Install  this  unit  in  any  area  that  may  fall  below  35 
degrees F. Doing so will void your warranty! 

The steam 

humidifier can be installed in either the warm air supply or the 
cold air return ducts; however the 

preferred

 location would be 

in the warm air supply duct of the system. This humidifier does 
not require warm air to evaporate the water in order to provide 
humidity, but it will operate more efficiently in the warm air duct 
and  condensation is less likely to occur on the surrounding cold 
surfaces. Efficiency is lost in a return air duct location.

When selecting a location on the duct, be certain that there is 
enough room in the duct for the water reservoir. There should be 
at  least  five  (5)  inches  above  the  reservoir  and  the  reservoir 
should not occupy more than about 25 percent of the duct space. 
If this criteria can not be met, you should install the unit under 
the duct by means of the tank flange. 

See page 6.

If a suitable means of gravity draining the unit is not available 
or cannot be provided, the unit will work with the drain valve 
electrically disconnected. Call the Technical Support Hotline 
for Instructions.

It is highly recommended but not required that the 
use  of  Fiberglass  duct-board  with  this  product 
includes an anti-microbial treatment. 

Providing Adequate Structural Support for this unit is the 
responsibility  of  the  Installer.  It  is  recommended  to 
reinforce  the  cut  openings  with  folded  lengths  of  sheet-
metal  to  provide  rigidity  to  the  duct  opening.  Now  the 
screws must pass through 3 layers of metal when inserted. 

DO  NOT  install  this  unit  into  fiberglass  duct  without 
adequate  structural  support!

  Both  models  weigh 

approximately 9 lbs. empty and 15lbs. full of water.

Two  mounting  templates  are  provided.  Choose  the  correct 
template  for  your  mounting  method.  Tape  the  mounting 
template to the duct. The template must be leveled using the 
top  of  the  cutout  on  the  template. The  template  should  be 
located so that the bottom of the reservoir cut-out is flush with 
the inside of the bottom of the duct for horizontal duct. Since 
most ducts are insulated this additional space, about one (1) 
inch, must be accounted for when determining the location 
for the bottom of the reservoir cut-out. If you are mounting it 
under the duct, make sure the duct is level.  

Use an electric drill, with grounded power cord, to drill eight 
(8) mounting holes, 1/8" diameter, in the duct. These can be 
drilled through the template at the locations indicated on the 
template.
A  saber  saw  or  tin  snips  can  be  used  to  cut  out  the  water 
reservoir opening.
Insert and/or mount the Humidifier and secure it to the duct 
with the provided screws.

2

FIG. 4

MOUNTING TEMPLATE

MODEL S2000 & S2020

1.  TAPE TEMPLATE IN LEVEL POSITION.

2.  DRILL (8) HOLES FOR SHEET METAL SCREWS
     SHOWN ON TEMPLATE (DO NOT DRILL LARGER
     THAN 1/8" DIAMETER.

3.  CUT OUT SOLID LINE AREA AS MARKED.

4.  MOUNT HUMIDIFIER PER INSTRUCTIONS.

CUT ON LINE

CUT ON LINE

C

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N

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IN

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IN

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P/N 094021B0037     

3. WEIGHT - Required Criteria

USE TAPE TO SEAL THE FOIL
TO THE FRONT MOUNTING PLATE
(3 PLACES-SIDES AND BOTTOM)

INSULATION 
(FOIL SIDE OUT)

USE TAPE TO SEAL
THE OUTSIDE EDGE 
OF THE FOIL
(2 PLACES)

FIG. 3

Summary of Contents for Ultra-Zone S2000

Page 1: ...nal parts recommended 1 Water Hammer Arrester WH 100 2 Anode Z100 3 Decorative Under Duct Cover SC100 4 Gasket Material to seal flanges field provided 5 Model APD Current Sensing Switch Sail Switch or other Airflow Proving Device 6 WFA 195 Water Filter Assembly Installation Instructions Owner s Manual WATER INLET WATER LEVEL PROBE HEATER TEMPERATURE PROBE FIG 1 Fo r Re pla ce me nt Pa rts Ca ll 80...

Page 2: ... be met you should install the unit under theductby meansof thetankflange Seepage6 If a suitable means of gravity draining the unit is not available or cannot be provided the unit will work with the drain valve electrically disconnected Call the Technical Support Hotline for Instructions It is highly recommended but not required that the use of Fiberglass duct board with this product includesan an...

Page 3: ...difier has an integrated air proving feature that allows the user to install a sail switch and or high humidity switch in the duct and easily achieve fail safe shutdown in the event of fan blower failure This feature prevents the Steam Humidifier from operating unless adequate airflow is proven thereby avoiding a saturated duct condition WARNING It is highly recommended to use an airflow proving d...

Page 4: ...uld read infinity no continuity when the fan blower is off 2 Turn on the fan blower at the thermostat and test for continuity across the normally open contacts with the fan blower running You should now read continuity a complete circuit when the fan blower is running 062000 Humidistat G1 R G2 H H A A S2000 S2020 Humidifier Low Voltage Terminal Block Disconnect the wires from the A terminals and c...

Page 5: ...fier will obstruct approximately 70 square inches of duct area The tank flange is no longer a factor At 92 8 square inches the smallest duct plenum that can accommodate the Steam Humidifier mounted internally would be approximately 20 by 19 20x19 380 square inches multiplied by 25 95 square inches Steam Humidifier square inches of obstruction 92 8 square inches Up flow configuration 25 percent of ...

Page 6: ... 7 7 2 6 C O N T R O L S I N C U L C U S L I S T E D 1 4 1 V P O W E R D R A I N F I L L H E A T E R B L O W E R T h e r m i s t o r H e a t e r W a t e r S u i t a b l e f o r R e s i d e n t i a l U s e O n l y M o d e l S 2 0 2 0 S t e a m H u m i d i f i e r 2 0 K W 2 4 0 V o l t 8 3 A m p s F o r R e p l a c e m e n t P a r t s C a l l 8 0 0 4 4 6 3 1 1 0 0 9 0 2 1 A 0 1 1 8 U S P A T E N T N...

Page 7: ...ocationis theonlysolution Installation instructions for the 072000 model Humidistat arepackaged with the 072000 Your humidifier may include Model 062000 Humidistat Installation instructions for the 062000 model are packaged withthe062000 There are many ways to wire and control a humidifier Refer tothewiringdiagramsonpages4and7 10 SETTINGTHEHUMIDISTAT RH OD RH TEMP MAN AUTO MODE Outside Dry Bulb Te...

Page 8: ...or the water to heat to 170 deg F If the humidistat remains closed the HEATER and BLOWER LED s will both be illuminated at the same timeandthe POWER LEDwillbeblinkingslowly E The FILL LED will illuminate and the water reservoir will refill at irregular intervals depending on the boil off rate The HEATER LED should remain illuminated unless the humidistat opens or the humidifierentersadraincycleorf...

Page 9: ...he water line and the drain lines Store the unit in this condition for the summer orcontinuetothenextstep START UP Turn on the water supply Inspect the water connections and drainfittingsforleaks Plug in the S2000 power cord to the 120 VAC 240 VAC for S2020 groundedoutlet DO NOTuseanextensioncord 1 The green POWER light should blink rapidly until it detectsademandtohumidify thenitwillblinkslowly 2...

Page 10: ...hedrainvalveisunpluggedor defective 7 Debris iscloggingthedrainvalveordrainline 8 Reset the unit by unplugging the power cord and re connecting Both Red ServiceLights error 3 areon constantly HEATER FAILURE This is an indication that the water temperature is not increasing or reaching the boiling point 1 Faultyheaterelementorfaultywireconnection 2 This can happen if the unit is operated without wa...

Page 11: ... 100 Z 100 2004 2006 2120 2001 2240 2002 2008 2005 2006 2003 2007 2001 1 2 3 4 5 6 7 8 9 10 DESCRIPTION OF PART S2000 S2020 PART NO PART NO 11 2009 2009 UNDER DUCTSTEAM COVER not shown Fo r Re pla ce men t Pa rts Ca ll 800 44 6 31 10 09 02 1A 01 18 U S PATENT NUMBER 57 58 01 8 se ria l nu mbe r Ewc 385 Highway 33 Englishtown NJ 07726 CONTROLS INC U L C US LISTE D 14 1V POWER DRAIN FILL HEATER BLOW...

Page 12: ...m e mail info ewccontrols com Tel 800 446 3110 Fax 732 446 5362 Figure 18 12 DRAIN COCK VALVE T ADAPTER 1 4 NPT OVERFLOW TUBE 50 ID x 6 LG BARBED TEE 1 4 18 NPT TO JUMPER WIRE 20GA X 1 50 LONG MOLEX PLUG BLACK WIRES 18GA X 18 LONG SOLENOID VALVE 24 60 VAC ...

Page 13: ...nsor is not required to use the Humidistat in the basic or manual mode The 072000 operates on 24vac and has a set of isolated dry contacts for activating the humidifier Terminals are also provided for the Outdoor air Temperature Sensor Part OAS The 072000 can be installed on the return air duct or it can be installed on an interior wall within the conditioned space EWC Controls recommends an inter...

Page 14: ... disconnected and the unit has been removed from the duct Refer to the blow up view on Page 11 Using a phillips screwdriver remove the two screws that hold the baffle plate to the tank Lift the baffle slightly back to clear the water probe and then straight up and out of the tank You can then see the round Z100 or rather what is left of it after a single season Notice the heavy scale build up on t...

Page 15: ... The SC100 is just the latest innovation in the Ultra Zone Steam Humidifier line as we continue in our pursuit of Excellence Without Compromise EWC Controls Inc 385 Highway 33 Englishtown NJ 07726 800 446 3110 FAX 732 635 8646 E Mail info ewccontrols com P N 090376A0151 REV A SC100 PART 2009 DECORATIVE COVER S2000 S2020 STEAM HUMIDIFIER Copyright 2003 EWC Controls Inc All Rights Reserved SC100Inst...

Page 16: ...e __________Service Performed ________________________________________________________ Date of Service __________Service Performed ________________________________________________________ Date of Service __________Service Performed ________________________________________________________ Date of Service __________Service Performed ________________________________________________________ Date of Se...

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