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Safety Operation

Improper handling of batteries and electrical components can result in serious injury or death.

Do not remove the battery pack cover. Do not attempt to remove batteries or battery cables.
Do not use the battery pack without the control module installed. All battery and electrical
service must be performed by an authorized service facility and personnel.

All tools used in or around the battery pack area should be insulated. Do not intentionally cause
a short to the power terminal (B+, B-) with a metallic object.

Do not cut, tear or remove the seal tape. Do not disassemble or modify the design,
including the electrical circuit, of the battery pack or control module.

To prevent the risk of battery explosion, keep all flammable materials, open flames or sparks
away from the batteries. Do not leave the battery pack near a fire or heat source. Do not
throw Lithium-Ion batteries into a fire. Do not apply heat to any part of the battery
pack or battery management module with a soldering iron. Do not place the battery pack
in a microwave oven, dryer or high-pressure container.

Do not attempt to operate the vehicle or charge the battery pack at temperatures above
140°F (60°C).

Do not immerse or throw the battery pack in water. Do not pressure wash the battery
pack.

Do not puncture the battery pack or control module. Do not strike the battery pack with a
hammer or heavy weight. Do not step or stand on the battery pack. Do not throw or drop
the battery pack on hard surfaces.

If the battery pack terminals are contaminated or dirty, clean them with a dry cloth before
using the battery pack.

Keep the battery pack and control module away from static electricity.

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Li-ion Battery Manual

Summary of Contents for EV48-110

Page 1: ...USER S MANUAL LITHIUM ION BATTERY VERSION 201901029 ...

Page 2: ...el and Safety Operation Page 2 Battery Specifications Presentation Page 4 Battery and Accessories Presentation Page 5 Battery Installation Page 8 Charging Page 8 Storage Page 9 Warranty Page 9 Recycling Page 10 APPENDIX A Page 1 Li ion Battery Manual ...

Page 3: ...thium ion battery pack is completely protected from the elements in a self contained aluminum alloy water tight case These batteries have been used to safely and reliably power electric golf cars EVOLUTION lithium ion battery is completely maintenance free Long gone are the days of watering and cleaning your batteries No matter your plans you can always expect consistent performance with EVOLUTION...

Page 4: ...s open flames or sparks away from the batteries Do not leave the battery pack near a fire or heat source Do not throw Lithium Ion batteries into a fire Do not apply heat to any part of the battery pack or battery management module with a soldering iron Do not place the battery pack in a microwave oven dryer or high pressure container Do not attempt to operate the vehicle or charge the battery pack...

Page 5: ...e times 3500 cycle times Self discharging rate 5 per month 5 per month 5 per month 5 per month OEM Charger Parameters Rated Power 700W 1200W 1200W 1200W Standard charge time 4Hr 4Hr 5Hr 5Hr Environment Parameters Charge temperature range 32 F and 110 F 0 C and 45 C 32 F and 110 F 0 C and 45 C 32 F and 110 F 0 C and 45 C 32 F and 110 F 0 C and 45 C Discharge temperature range 4 F and 140 F 20 C and...

Page 6: ...for Lithium Battery Power Indicator 5 SW Inspection Light Button for BMS 6 Vent Valve for Lithium ion Battery Pack 7 Lifting Handles for Lithium ion Battery 8 Nameplate for Lithium ion Battery 9 Battery Warning Label 10 Installation Base Bracket 11 Lithium Battery Indicator Two Options Round or Diamond Shape 12 Connecting Cable for Battery Power Indicator Page 5 Li ion Battery Manual ...

Page 7: ...uld be noted that the grove of male plug must be fit to the boss of female connecting port otherwise it cannot be pushed in Push the battery indictor male plug into the port as following direction Push in Clock wise Rotate clockwise the Lock cap to tighten the connector Battery power indicator wiring diagram Both two kinds of indicators both have four pins Positive 5V Red Cable Negative Black Cabl...

Page 8: ...scharging completely Battery power indicator display introduction Battery indicator shows the amount of usable power in the battery pack it should be installed on the dash panel where the place is obvious to check for drivers Below are displaying Each of LED lights indicates 10 of battery power 0 1 2 1 which are above the LED s mean empty of battery power half of power full power Voltage display m...

Page 9: ...iginal main electric system Make sure the cables are right tightened Step 6 Install the lithium ion battery power indicator to the reasonable position on the dash panel and we provide two optional indicators round and diamond shape and cables Connect the battery power indicator to port on the lithium battery pack Step 7 Testing drive the vehicle and battery charging Battery Charging Charging shoul...

Page 10: ...ient temperature During Storage Check the state of charge every 30 days If the SOC is below 30 charge the battery pack until the state of charge reaches 80 in hot climates charger reaches 100 in cold climates Returning Vehicle to Service At the end of the storage period charge the battery pack to 100 before operating the vehicle Warranty EVOLUTION Lithium ion Battery Pack and Battery Management Sy...

Page 11: ...y of the following occurs but not limited to Failure to follow instruction in the Owner Manual Accidental or unreasonable use misuse or mishandling over charging or loading or normal wear Extended storage without recharging or repairs done by an unauthorized person or modification Damages resulting from an accident or collision or from the neglect abuse battery pack system This warranty is in lieu...

Page 12: ...APPENDIX A LITHIUM BATTERY CHARGER USER S GUIDE ...

Page 13: ...K DISCONNECT CHARGER FROM BATTERY AND AC POWER BEFORE SERVICING TURNING OFF THE CHARGER DOES NOT REDUCE THIS RISK DANGER TO PREVENT ELECTRICAL SHOCK DO NOT TOUCH EITHER AC OR DC UNINSULATED PARTS MAKE SURE ALL ELECTRICAL CONNECTORS ARE IN GOOD WORKING CONDITION DO NOT USE CONNECTORS THAT ARE CRACKED CORRODED OR DO NOT MAKE ADEQUATE ELECTRICAL CONTACT USE OF A DAMAGED OR DEFECTIVE CONNECTOR MAY RES...

Page 14: ...n Instructions Charger LED Display Troubleshooting Instruction If a fault occurs count the number of red flashes between pauses and refer to the table below RED GREEN APPENDIX A Evolution Battery Charger Manual ...

Page 15: ...APPENDIX A Evolution Battery Charger Manual ...

Page 16: ... or improve the manual obeying to products and company policy alterations at any time without notice EVOLUTION ELECTRIC VEHICLES INC 15830 El Prado Road Unit D Chino CA 91708 USA Tel 1 909 393 6800 Email info evolutionelectricvehicle com Website http www evolutionelectricvehicle com ...

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