Evinrude FHL115 Operator'S Manual Download Page 2

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115-175 HORSEPOWER

FPL, FSL, FPX, FCX, FHL

Summary of Contents for FHL115

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Page 2: ...115 175 HORSEPOWER FPL FSL FPX FCX FHL...

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Page 4: ...r Squadron Red Cross or State Boating Law Agency The pleasures of owning and operating an Evinrude outboard can be significant We strongly believe the rewards for following our recommendations will be...

Page 5: ...21 FUEL SYSTEM 21 OIL SYSTEM 22 BREAK IN 10 HOURS 24 ENGINE STARTING 25 BEFORE START UP 25 ENGINE STOPPING 27 SHIFTING AND SPEED CONTROL 27 FUEL ECONOMY 27 OPERATION 28 POWER TRIM AND TILT 28 PROPELL...

Page 6: ...R Indicates an imminently hazardous situa tion which if not avoided WILL result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided CAN result in severe...

Page 7: ...adhere to the fueling procedure contained in this Operator s Guide and those given to you by the fueling station Always verify fuel level before use and during the ride Apply the principle of 1 3 fue...

Page 8: ...ern bracket or swivel bracket Record your outboard s Model Number _________________________________ Serial Number _________________________________ Purchase Date _________________________________ Igni...

Page 9: ...al purchaser and any subsequent owners who reside in the United States and Canada and have pur chased Product from a U S or Canadian Dealer are eligible for warranty registration and warranty coverage...

Page 10: ...RTICULAR PURPOSE ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS LIMITED WARRANTY ALL INCIDENTAL CONSEQUENTIAL DIRECT INDIRECT OR OTHER DAMAGES OF ANY KIND ARE EXCLUDED FROM COVERAGE UNDER THIS WAR...

Page 11: ...anty see your Bombardier Recreational Products Inc BRP distributor dealer authorized to distribute Evinrude products in the country in which the sale occurs If further assistance is required please co...

Page 12: ...ines These engines are equivalent to the U S EPA s 2006 standards for marine engines Two Stars Very Low Emission The two star label identifies Personal Watercraft Outboard Sterndrive and Inboard engin...

Page 13: ...Warranty conditions for Evinrude outboards with Direct Injection are still applicable to these models with the necessary modifica tions Select emission control parts of your Evinrude outboard with Dir...

Page 14: ...is limited warranty become the property of BRP Maintenance receipts and records should be transferred to each subsequent owner of the outboard Owner s Warranty Responsibilities As the outboard owner y...

Page 15: ...ire Harness 5 Tilt Support 17 Speedometer Pick up Connector 6 Anti Corrosion Anode 18 Water Intake 7 Lubricant Drain Fill Plug 19 Air Silencer 8 Lubricant Level Plug 20 Fuel Filter 100HP 175HP Models...

Page 16: ...Trim Manual Release 10 Water Pump Indicator 3 Trailering Bracket 11 Motor Cover Latch 4 Trim Limiter Rod 12 Remote Control 1 5 Water Intake 13 Steering Connector Kit 6 Trim Tab 14 Trim Gauge 1 1 not s...

Page 17: ...Warning Signals Controlled by the engine s EMM Battery Minimum 500 CCA 620 MCA 12 volt Spark Plug 2 3 Torque Refer to ECI Label 15 22 ft lbs 20 30 N m Start Assist Circuit Fuse Evinrude P N 514768 Fu...

Page 18: ...rude P N 514768 Fuses Refer to Power Distribution Panel Fuel Filter Evinrude P N 502906 Alternator 35 Amp Fully Regulated Gearcase Lubricant Capacity Evinrude Ultra HPF gearcase lubricant 40 fl oz 119...

Page 19: ...Fast idle lever 5 Throttle friction control 6 Emergency stop clip and lanyard Evinrude Johnson Concealed side mount control 1 Handle shift and throttle 2 Trim tilt switch where equipped 3 Neutral loc...

Page 20: ...NOT cut and retie the lanyard In an emergency situation the engine can be started without the clip in place Follow the normal starting procedure Reinstall a clip as soon as possible 1 Clip 2 Emergenc...

Page 21: ...ter than 1200 RPM when the S L O W system activat ed it will shake noticeably Under certain operating conditions the EMM will shut OFF the engine 1 SystemCheck gauge 2 SystemCheck gauge with tachomete...

Page 22: ...Seek assistance and or return to safe harbor See your Dealer A continuous CHECK ENGINE or CHK ENG light without S L O W The EMM has identified a problem that should be addressed by your Dealer as soo...

Page 23: ...r and maintain top per formance Evinrude brand oils are formulated to give best en gine performance while controlling piston and com bustion chamber deposits providing superior lubrication and ensurin...

Page 24: ...ose securely with clamp 18 5 mm from owner s kit 1 Fuel hose and fuel fitting 3 8 in 9 mm 2 Oil supply fitting 1 4 in 6 mm Yellow stripe 3 Oil return fitting 5 16 in 8 mm Blue stripe Prime the fuel sy...

Page 25: ...outboard lubricant as specified in Fuel and Oil Replace the filler cap and tighten securely IMPORTANT Always keep a supply of oil in the tank If you run the tank dry you MUST purge the oil system of a...

Page 26: ...n 8 mm Blue stripe 3 Clamp 15 7 mm from owner s kit Start the engine and run at idle only Restrict the oil return hose for about 15 20 seconds Shut off the engine 1 Restrict Oil return hose 5 16 in 8...

Page 27: ...r stops shut off the engine to prevent damage Find and correct the cause or see your Dealer before you continue Verify shift function by shifting into gear and observ ing that the boat moves and that...

Page 28: ...instead of activating the stop switch 1 Clip 2 Emergency Stop Clip key switch 3 Lanyard DANGER DO NOT run the engine indoors or without adequate ventilation or permit exhaust fumes to accumulate in c...

Page 29: ...not start release the key momen tarily then try again Each time the key switch is turned from OFF to ON the warning system will self test Refer to Engine Monitoring If the warning system fails to sel...

Page 30: ...Mount Control Unlock the control handle lift the neutral lock tab by squeezing the hand grip Briskly and decisively move the control handle fore or aft until it engag es the gear detent 1 NEUTRAL Lock...

Page 31: ...sition that is achieved by the trim angle of your motor DANGER DO NOT run the engine indoors or without adequate ventilation or permit exhaust fumes to accumulate in confined areas Engine exhaust cont...

Page 32: ...tch is released or the engine reaches its maxi mum position The boat will be properly trimmed when the trim an gle provides a bow position that results in the best boat performance for your operating...

Page 33: ...steering wheel torque but adjust the trim tab only if bow down is commonly used Refer to Trim Tab When the motor is trimmed to full bow down posi tion the boat s bow will tend to go deeper into the wa...

Page 34: ...y using its tilt feature Depending on the model refer to Tilting or Power Trim and Tilt IMPORTANT DO NOT use the tilt support lever while trailering Refer to Trailering Engage the tilt support lever i...

Page 35: ...ere it can be seen easily from the helm 7 Leave the outboard in vertical position long enough to completely drain the powerhead Outboard Not Running 1 The outboard may be in a tilted or vertical posi...

Page 36: ...ooling tem perature restored IF the S L O W protection system activates and the stream from the water pump indicator becomes in termittent or stops reduce speed to idle and Shift to NEUTRAL SHUT OFF t...

Page 37: ...ets To disengage bracket Tilt the motor fully Re turn the trailering bracket to its stowed position Lower the motor to its vertical position Trailer your boat with the motor in a vertical posi tion If...

Page 38: ...oat and engine can be seriously damaged If you hit any object stop immediately and examine the engine for loosening of attaching hardware and clamp screws if equipped Inspect for damage to swivel and...

Page 39: ...consistently boat above 3000 ft 900 m you will experience a slight loss of power due to reduced air density If your engine drops below the recommended RPM operating range at full throttle have your De...

Page 40: ...el system to change horse power or modify emission levels beyond factory settings or specifications will void the product war ranty EPA Emission Regulations All new 1999 and more recent Evinrude outbo...

Page 41: ...for the treated fuel to reach the en gine IMPORTANT Provide a water supply to the engine and start it run it at idle only To run the engine on a flusher refer to Flushing To avoid difficulty when rest...

Page 42: ...r a season of reliable service by performing a gen eral check and a few preventive maintenance pro cedures Examine all loosened or removed hardware and any steering throttle and shift systems Replace...

Page 43: ...imum CCA requirements Ask your Dealer about your outboard s require ments before installing longer battery cables or a battery switch Never install an after market battery isolator Your outboard has a...

Page 44: ...es and posts If you touch the wrong post with a battery ca ble even briefly the charging system will be dam aged Accessory Battery Connection Your outboard is equipped with a feature to inde pendently...

Page 45: ...installations The trim tab might be above the water when the motor is trimmed out Steering effort might increase Steering effort will be reduced if you trim the motor in and submerge the trim tab Dua...

Page 46: ...lubricant in drain fill hole and fill slowly until lubricant appears at lubricant level hole See Engine Specifications for gearcase capacity Install lubricant level plug before removing tube from dra...

Page 47: ...ottle lubrication points WATER PRESSURE An optional water pressure gauge is recommended to monitor cooling system pressures Noticing changes in water pressure can help prevent engine overheating The w...

Page 48: ...fuse of the same rating IMPORTANT Failure to install cover securely will cause electrical problems SPARK PLUGS IMPORTANT The spark plugs should be serviced by an Evinrude Dealer to insure correct orie...

Page 49: ...rated fuses see your Dealer for service Fuse Replacement Remove the retaining screws and panel cover Identify and remove the failed fuse install a good fuse of the same rating Install the panel cover...

Page 50: ...en to a torque of 70 80 ft lbs 95 108 N m Install keeper on propeller nut align keeper slots and cotter pin hole Install new cotter pin and bend ends to secure All other models 1 Thrust Washer 2 Space...

Page 51: ...2 3 their original size See your Dealer for replacements Galvanic corrosion destroys underwater metal parts and can occur in fresh or salt water however salt brackish and polluted waters will acceler...

Page 52: ...engine chk eng light refer to Engine Monitor ing Engine will not idle properly Motor angle excessive Spark plugs damaged or incorrect Refer to Engine Specifica tions Fuel system contaminated with wat...

Page 53: ...7 Every 60 days Every 30 in Saltwater Swivel bracket tilt support bracket inspect and lubricate 1 7 Every 60 days Every 30 in Saltwater Throttle and shift linkage inspect and lubricate 1 7 Every 60 da...

Page 54: ...haust back pressure nipple decarbonize 2 D Spark plugs replace 2 D Driveshaft splines inspect and lubricate 8 D Water pump inspect and replace D 1 Also recommended at 10 Hour Inspection 2 Emission rel...

Page 55: ...OWNER S NOTES...

Page 56: ...f correction to your outboard becomes necessary Outside the U S and Canada this card should be sent to the Bombardier Recreational Products division where the outboard was registered Please contact yo...

Page 57: ...Bombardier Recreational Products...

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Page 59: ...s Name Address Owner of model No Serial No To be completed by customer or selling Dealer The Dealer named on this document has instructed me on the operation maintenance safety features and warranty p...

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Page 61: ...ations in this Guide and take a boating safety course before you operate your boat and motor 6 Do you know who to ask if you have any questions about your boat and motor 7 Do you know your local marin...

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