Evinrude 2004 75 E-TEC Manual Download Page 4

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Table of Contents

TABLE OF CONTENTS

About This Guide . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Important Safety Messages . . . . . . . . . . . . . . . . . . 5

SING

OUR

VINRUDE

E-T

UTBOARD

Component Identification . . . . . . . . . . . . . . . . . . 10

Starting, Stopping, Shifting . . . . . . . . . . . . . . . . . 12

Oil and Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Instruments and Controls . . . . . . . . . . . . . . . . . . 18

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Routine Inspection Checklist . . . . . . . . . . . . . . . 30

Summary of Contents for 2004 75 E-TEC

Page 1: ...PL PX SL 75 90 HORSEPOWER 215408 2004 WARNING Read this Operator Guide thoroughly It contains important safety information When operating your boat always have this Operator Guide onboard...

Page 2: ...el Thermostats Nickel Chrome Faced Piston Rings Micro Finished Connecting Rods Crankshaft Cleaner and Quieter EPA 2006 and Beyond Compliance European Union 2006 and Beyond Emissions Compliance Califor...

Page 3: ...engines and its sealed fuel system minimizes evaporative emissions Durability Quality and Reliability Your Evinrude E TEC outboard utilizes prov en extremely durable engine components such as pistons...

Page 4: ...ENTS About This Guide 4 Important Safety Messages 5 USING YOUR EVINRUDE E TEC OUTBOARD Component Identification 10 Starting Stopping Shifting 12 Oil and Fuel 15 Instruments and Controls 18 Operation 2...

Page 5: ...rmation 32 Maintenance Schedule 33 Storage 34 Troubleshooting 37 PRODUCT INFORMATION Rigging and Accessories 40 Adjustments 43 Specifications 45 Product Warranty Information 46 California Emission Con...

Page 6: ...e 1 800 336 BOAT For additional information about boating safe ty and regulations call U S Coast Guard Boating Safety Hotline 1 800 368 5647 Outside North America please contact your Dealer or distrib...

Page 7: ...loatation devices must be in good con dition and suitable for your type of boat Always comply with the regulations that apply to your boat Remember gasoline fumes are flamma ble and explosive Always a...

Page 8: ...the response of each control Be familiar with all controls before applying the throttle above idle speed As the operator you are in con trol and responsible for safe operation The outboard must be cor...

Page 9: ...l and serial numbers appear on a plate attached to the stern bracket or swivel brack et Record your outboard s Model Number _______________________ Serial Number ________________________ Purchase Date...

Page 10: ......

Page 11: ...9 USING YOUR EVINRUDE E TEC OUTBOARD USING YOUR E TEC OUTBOARD...

Page 12: ...ION Item Description Item Description 1 Air Inlet Tilt Handle 6 Fuel Fitting 2 Water Pump Indicator Flushing Port 7 Tilt Limiter Cam 3 Engine Cover Latch 8 Tilt Support 4 Anti Corrosion Anodes 9 Water...

Page 13: ...scription 10 Fuel Filter 16 Trailering Tilt Switch 11 Spark Plugs 17 Flywheel Guard 12 Engine Cover Latch 18 Oil Fill Cap 13 Fuse 19 Oil Tank 14 Spare Fuse 20 EMM Engine Management Module 15 Air Silen...

Page 14: ...an cause serious brain damage or death DANGER Contact with a rotating propeller is likely to result in serious injury or death Assure the engine and prop area is clear of people and objects before sta...

Page 15: ...After Engine Starts Check the water pump indicator A steady stream of water indicates the water pump is working If a steady stream of water from the water pump indicator is not visible stop the engin...

Page 16: ...fore or aft until it engages the gear detent 1 NEUTRAL Lock Tab Hand Grip Binnacle Mount Control Briskly and decisively move the control han dle fore or aft until it engages the gear detent IMPORTANT...

Page 17: ...ricant as speci fied in Oil Requirements on page 16 Replace the filler cap and tighten securely Reinstall the engine cover IMPORTANT The oil tank capacity is 2 5 quarts 2 4 liters If the LOW OIL warni...

Page 18: ...en pro grammed for Evinrude Johnson XD100 DO NOT use any other oil unless in an emer gency If Evinrude Johnson XD100 is tempo rarily unavailable a one time only use of an oil that meets NMMA TC W3 cer...

Page 19: ...n hoses in the boat must deliver fuel at the rate of flow need ed by the outboard Minimum inside diameter of fuel hoses must be 3 8 in 9 mm Fuel systems with built in tanks particularly those that inc...

Page 20: ...on the gauge when certain engine problems occur The appropriate warning light will stay on until the problem is corrected or the key switch is turned OFF If the engine management module EMM senses th...

Page 21: ...ith S A F E mode The EMM has identified an over heating condition Check the water pump indicator for a steady stream of wa ter Shut OFF the engine Clear the water intake screens of any debris If the o...

Page 22: ...e shut off and the cooling temperature restored IF the S A F E mode activates and the stream from the water pump indicator be comes intermittent or stops reduce speed to idle and 1 Shift to NEUTRAL 2...

Page 23: ...im tilt switch where equipped 3 Neutral lock tab 4 Fast idle button warm up 5 Throttle Friction Control Evinrude binnacle mount control 1 Handle shift and throttle 2 Trim tilt switch where equipped 3...

Page 24: ...ne can be started without the clip in place Follow the normal starting procedure Rein stall a clip as soon as possible 1 Clip 2 Emergency stop key switch 3 Lanyard WARNING Always use the safety lanyar...

Page 25: ...sorber protection if an underwater obstruction is hit Malfunction can also result in loss of reverse thrust capabil ity Correct fluid level must be maintained to ensure operation of the impact pro tec...

Page 26: ...ed tilting the motor disen gage the tilt support lever 1 Tilt the motor UP 2 Flip the tilt support lever up 3 Lower the motor to operating position WARNING When operating in rough water or crossing a...

Page 27: ...t locks into place in the stern brackets To disengage bracket Tilt the motor ful ly Return the trailering bracket to its stowed position Lower the motor to its vertical posi tion The motor is designed...

Page 28: ...are INSPECT for damage to swivel and stern brackets and steering components EXAMINE the boat for structural damage TIGHTEN any loosened hardware If the collision occurred in the water proceed slowly t...

Page 29: ...not of your emergency start cord into the notch on the flywheel Wind the cord clockwise in the flywheel ridge mak ing one and a half full windings with the cord 1 NEUTRAL 2 Knot 3 Rope in flywheel rid...

Page 30: ...for re placements Galvanic corrosion destroys underwater met al parts and can occur in fresh or salt water however salt brackish and polluted waters will accelerate corrosion Metal based antifouling p...

Page 31: ...gral speedometer pick up all water must be cleared from the hose to prevent gearcase damage Refer to Storage on page 34 SHALLOW WATER IMPORTANT Gearcase damage can occur if the gearcase is allowed to...

Page 32: ...nfirm the cooling system is operational water intake screens and water pump indicator Confirm this Operator s Guide is onboard and readily accessible Check condition of anti corrosion anodes annually...

Page 33: ...31 MAINTENANCE...

Page 34: ...o maintain emission levels within prescribed certification standards The owner operator is not to and should not allow anyone to modify the engine in any manner that would alter the horsepower or al l...

Page 35: ...hese items more frequently annual checks are recommended Electrical and ignition wires inspect for wear or chafing Engine to transom mounting hardware re torque 40 ft lbs Fasteners inspect any loosene...

Page 36: ...cal position long enough to completely drain the power head IMPORTANT If you cannot store the out board in the recommended vertical position be sure the cooling system is drained com pletely Never pla...

Page 37: ...throt tle to FULL fast idle warm up position and start the outboard System Check lights will illuminate and the outboard will run at idle speed Refer to Remote Controls on page 21 for location of fas...

Page 38: ...r Dealer should perform this service WARNING Failure to check for fuel leakage could allow a leak to go undetected resulting in fire or explosion Your outboard s upper and lower engine cov ers use mol...

Page 39: ...Flashing Check Engine or Chk Eng light refer to Engine Monitoring on page 18 Engine will not idle properly Debris on propeller Spark plugs damaged or incorrect Refer to Specifications on page 45 Fuel...

Page 40: ...38 Maintenance OWNER S NOTES...

Page 41: ...39 PRODUCT INFORMATION...

Page 42: ...e considered counter rotation propellers When propelling a boat forward the propeller rotates in a left hand counterclockwise direction as viewed from the rear 1 Right Hand clockwise 2 Left Hand count...

Page 43: ...little forward movement IMPORTANT Avoid or limit operation using a damaged propeller Carry a spare propeller Keep your propeller in good condition Use a file to smooth slight damage to blade edges See...

Page 44: ...s and posts WATER PRESSURE An optional water pressure gauge is recom mended to monitor cooling system pressures Noticing changes in water pressure can help prevent engine overheating The water pres su...

Page 45: ...tab screw If the boat pulled to the right move the rear of the trim tab slightly to the right If the boat pulled to the left move the rear of the trim tab slightly to the left Tighten the trim tab sc...

Page 46: ...d up to REDUCE the amount of tilt UP Check your adjustment tilt the outboard fully and adjust further if necessary Return the outboard to vertical position for each ad justment and repeat your check a...

Page 47: ...Refer to Oil and Fuel on page 15 Oil Lubricant Capacity TC W3 NMMA certified oil or Evinrude Johnson XD100 oil Refer to Oil and Fuel on page 15 2 65 qt 2 5 l Warning Signals Controlled by the outboard...

Page 48: ...riginal purchaser and any subsequent owners who reside in the United States and Canada and have pur chased Product from a U S or Canadian Dealer are eligible for warranty registration and warranty cov...

Page 49: ...nse for gasoline expense for transporting Product to and from Dealer removal of Product from a boat and reinstallation mechanic s travel time in and out of water charges slip or dock fees trailering o...

Page 50: ...ese engines are equivalent to the U S EPA s 2006 standards for marine engines Two Stars Very Low Emission The two star label identifies Personal Watercraft Outboard Sterndrive and Inboard engines that...

Page 51: ...a California resident or subsequently warranty regis tered to a California resident The Bombardier U S and Canada limited warranty conditions for Evinrude outboards are still applicable to these mode...

Page 52: ...nder this limited warranty become the property of Bombar dier Maintenance receipts and records should be transferred to each subsequent owner of the outboard Owner s Warranty Responsibilities As the o...

Page 53: ...a position to contact you if correction to your outboard becomes necessary Outside the U S and Canada this card should be sent to the Bombardier division where the outboard was registered Please conta...

Page 54: ...52 Product Information...

Page 55: ...dress Owner of Model No Serial No To be completed by customer or selling Dealer The Dealer named on this document has instructed me on the operation maintenance safety features and warranty policy all...

Page 56: ...54 Product Information...

Page 57: ...55 OWNER S NOTES...

Page 58: ...this Guide and take a boating safety course before you operate your boat and outboard 6 Do you know who to ask if you have any questions about your boat and outboard 7 Do you know your local marine t...

Page 59: ...e my Evinrude E TEC outboard for service For repairs covered under warranty you must take your Evinrude E TEC outboard to an au thorized dealer Bombardier approved dealers and distributors have receiv...

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