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THANK YOU!  We appreciate you as a valued customer and hope that you will enjoy years of use from your welder.  We work to please the customer by 
providing a well supported, quality product.  

To make sure that you receive the best quality ownership experience, please see below for important infor-

mation and time sensitive details.

 

What to do right now:

 

1.

 

Print your receipt from your confirmation email that should have been sent to you after your purchase and put it up for safe keeping. If you do not 
have one, contact us at 1

-

877

-

755

-

9353 (US customers) or 1

-

905

-

570

-

1818 (Canadian Customers). You will need this if anything should ever 

happen for original owner verification (if bought as a gift, original receipt will still be needed, or explanation sent to Everlast).   

 

2.

 

Read this manual!  A large number of tech and service calls are a result of not reading the manual from start to finish.  Do not just scan or casually 
peruse this manual. There are different features and functions that you may not be familiar with, or that may operate differently than you expect.  
Even if you have expertise in the field of welding, you should not assume this unit operates like other brands or models you have used.

 

3.

 

Carefully unpack and inspect all items immediately.  Look for missing or damaged items.  Please report any issues within 48 hours (72 hours on 
weekend or holidays) of receiving your product,.  Take pictures if you are able and contact us at 1

-

877

-

755

-

9353, ext. 207 if any issue is discov-

ered between 9 am and 5 pm Eastern Time M

-

F (US customers) or at 1

-

905

-

570

-

1818 (Canadian Customers) between 9am and 4 pm weekdays 

except on Fridays when hours are from 9 am to 12pm Eastern.  If outside of the US or Canada, contact your in

-

country/or regional distributor di-

rect at their service number.  

 

What to do within the next 2

-

3 days:

 

1.

 

Make sure your electrical system is up to date and capable of handling the inrush and rated current of the unit.  Consult and use a licensed and 
knowledgeable electrician. If you have downloaded this manual in expectation of delivery, get started now.

 

2.

 

Make sure this machine is plugged in, turned on, and tested with every process and major feature, checking for proper function.  You have a 30 
day period to test and thoroughly check out the operation of this unit under our 30 day satisfaction period. If something is wrong, this policy co-
vers shipping on the unit (30 day satisfaction policy applies to the USA only for the 48 lower states and D.C., territories and provinces are exclud-
ed) or any incidental parts that may be needed to resolve any issue. After this 30 day period, if you find something wrong with the unit, you will not 
receive the benefit of free shipping back and forth to resolve this issue.  Your unit is still covered under the 5 year parts/labor warranty, but ship-
ping is covered by the customer after the 30 day period is over.  The first 30 days of operation with any electronic item is the most critical and if 
any issue will happen, it will often happen during this time.  This is why it is very important that you put this unit to work as soon as possible.  Any 
issue should be reported within 48 hours (72 if on the weekend or holiday). Everlast will not be liable for any shipping after that time.

 

What to do within the next 30 days: 

 

Visit our website (US customers).  Go to www.everlastwelders.com.  Navigate to the resources tab  and to the 

product registration

” 

page to register 

your product.  While keeping your receipt/proof of purpose is still required for verification of ownership, registering will help us keep your details 
straight and establish a chain of ownership. Don

t worry, though, your warranty is still valid if you can

t do this.  Remember: Always keep your receipt 

even if you register.  You may want to staple a copy to your manual.

 

What to do if you have a warranty issue or problem with the unit:

 

1.

 

Unplug the unit.  (Also do this before any maintenance or cleaning is done.)  

 

2.

 

Do not attempt a self

-

repair until authorized by an Everlast representative. This does not include performing routine maintenance such as point gap 

adjustments or regular internal cleaning. Any third party repairs are not covered under warranty, and can further damage your unit. 

 

3.

 

Within 24

-

48hours, (or by the next working business day) you must contact U.S. tech support at 1

-

877

-

755

-

9353 ext 207(U.S. hours are 9 am to 

5pm Eastern for tech support and 9 am to 5 pm Pacific for the business/sales office). If you are in Canada contact 1

-

905

-

570

-

1818 (Canada hours 

are 9am to 4pm M

-

Th, 9am to 12pm Fri).  Although phone contact is preferred to establish a warranty claim, you may send an email to 

[email protected] (US) or [email protected] (Canada) along with your contact information and brief explanation of the issue and 
ask for a follow up call. If you contact us via phone, and you do not reach a live person, please leave a brief message with the nature of your prob-
lem and your contact information. You should expect a call back within 24 hours. It is also a good idea to follow up the message with an email.

 

4.

 

Be prepared with as much information as possible when you talk with a tech advisor, including a details of the failure, settings, and application of 
the unit. 

NOTE: A Proof

-

Of

-

Purchase (receipt) is required before returning the unit for warranty or before warranty parts can be sent to you.

 

 

5.

 

Keep in mind that, you may be asked to check a few basic things.  Before you call, having a screwdriver and volt/ohm meter at hand is a good idea 
and will save time.  Many issues can be resolved over the phone. If the issue cannot be resolved over the phone/email, you may be given an op-
tion to return the unit, or have a part shipped to you, at Everlast

s discretion. Keep in mind, you may be asked questions that seem basic, or ele-

mentary to your knowledge base.  These are not meant to question your knowledge, but rather to make sure nothing is overlooked.  However the 
tech chooses to proceed, please cooperate with the process, even if you think you know what the cause or issue is. You may be asked to check 
something or open the unit during the diagnosis. This does not void the warranty! Opening the unit is a part of routine maintenance and cleaning. 
This is an important step. The willingness of the customer to work with tech support can save lots of time and accelerate the warranty process.  For 

Summary of Contents for Cyclone 212

Page 1: ...USA North America Everlast Power Equipment 120 240V Welders Plasma Cutters Multi Process Safety Setup and General Use Guide For The Cyclone 212 FUNCTION MIG Stick Welder PURCHASE DATE MODEL NAME SERI...

Page 2: ...IT AND INSPECTION 14 CONNECTING YOUR UNIT TO THE POWER SOURCE AND WIRING INFORMATION 15 SHIELDING GAS CONNECTION AND SELECTION 16 SELECTING POLARITY AND INSTALLING TORCHES 17 INSTALLING THE MIG WIRE A...

Page 3: ...sation or business by any Everlast employee or subsidiary The owner of this product assumes all liability for its use and maintenance Everlast Power Equipment INC does not warrant this product or this...

Page 4: ...s unit to work as soon as possible Any issue should be reported within 48 hours 72 if on the weekend or holiday Everlast will not be liable for any shipping after that time What to do within the next...

Page 5: ...cessories are covered by a separate warranty and detailed infor mation can also be found at the link above Canada Customers Only For full details on the 3 year parts and labor warranty terms of sale a...

Page 6: ...use this machine until proper training has been received While accidents are never planned preventing an accident requires careful planning Stay alert Please carefully read this manual before you ope...

Page 7: ...reinforced or steel toe leather shoes and long sleeved flame resistant clothing i e denim Do not wear Poly Nylon blend materials DANGER Welding cutting poses shock and electrocution risks Keep this we...

Page 8: ...s vapor are harmful and can lead to organ failure and death If degreasing of a part is necessary use Acetone or an approved pre weld cleaner Use the proper personal protec tive equipment PPE when hand...

Page 9: ...Minimize direct skin and eye exposure to this intense form of radiation by using proper PPE and sun screen where appropriate CAUTION Do not allow bystanders Do not allow others without proper Personal...

Page 10: ...ed in For best practice do not start or stop the generator with this unit plugged in even if it is turned off Unplug the unit before shutting down the generator If using with a welder generator make s...

Page 11: ...mponents of the welder If the operating temperature of the unit is exceeded welding output will stop and an over temperature warning light error code will be displayed on the panel If a duty cycle eve...

Page 12: ...energy Additionally all cords and welding leads should be twisted together and run directly to the work without coils or excess cabling Normally this will not be required but it is supplied in the ca...

Page 13: ...s drops as well Regardless the duty cycle is not controlled by a timer Rather a heat sensor located on a heat sink near the critical power components of the welder signals overheat If the operating te...

Page 14: ...part check the con sumable kit bag and box before calling Everlast for replacement If you are missing parts call 1 877 755 9353 ext 206 for help Only in the USA for other areas contact the distributo...

Page 15: ...6 50 Plug to the NEMA 5 15 Plug to allow the unit to be used with 120V input without further modification of the welder No wiring or buss bar changes are required Once the unit is plugged in it will...

Page 16: ...nge throughout the industry However in the industry this unit is designed to be used with 98 2 Ar CO2 blend when welding Stainless Steel While there are other gas choices such as TriMix this is typica...

Page 17: ...ss or something similar Regard less the top terminal is positive and the bottom terminal is negative For MIG the wire feeder cable should be connected to the top positive ter minal with via the provid...

Page 18: ...G welding to prevent accidental arc striking and damage Remove the MIG torch while stick welding for the same reason The stick and MIG torch terminals will remain live despite the mode that has been s...

Page 19: ...transfer For upper range use and materials 3 16 and over 035 is advisable Remember if you change wire size or type you will need to either flip the lower drive roll over or completely change the drive...

Page 20: ...wire you will generally tension to at least 4 on the dial For flux cored wire it may be only two or three Wire diameter also plays a small part in the amount of required ten sion that is needed Regar...

Page 21: ...mains vacant For Flux Cored connect the work clamp For Plasma connect the work clamp 4 Control Connector For Plasma the torch switch wire connects here For the Spool Gun the control circuit wire goes...

Page 22: ...t off switch Other regions may vary and may have a different plug type or no plug at all Use the sup plied adapter to convert to 120V operation 3 HF Ground Service Bolt For use in a combined effort to...

Page 23: ...ust The actual direction may go either up and down or left and right depending upon the function level you are adjusting or selecting 7 Right Side Navigation Use the up and down arrow keys to navigate...

Page 24: ...letely through the left or right side functions and parame ters you will eventually cycle back to the default parameter area voltage wire speed amperage etc and the numbers will brighten to indicate t...

Page 25: ...Minute IPM and in Meters Per Minute m Min This is the default setting for the right side After 5 seconds of no input When the Wire Feed Speed is selected for adjustment the display will brighten in co...

Page 26: ...the need for constant trimming of the wire before restarting Use a setting of 1 to 3 seconds to begin with for most applications Smaller diameter wires need less burn back time Use the left Up and Dow...

Page 27: ...ng It offsets the drop in voltage by injecting extra amps into the weld when voltage drops below 20V This enables the amperage to react aggressively or mildly depending upon set tings to prevent arc o...

Page 28: ...ill activate the Pow erSet Screen for the process you are using Each process allows the use of PowerSet Once activated you will be ready to begin entering the information you need Using PowerSet Mode...

Page 29: ...e on a black background and display either AUTO or N A above them These will be blocked from access and will be automatically set for you If you desire con trol of these settings then deselect the Pow...

Page 30: ...ch whine to it If these sounds are present look at the arc to see if it is steady and producing low amounts of spatter If large amounts of spatter are present the puddle seems fluid appears wet and th...

Page 31: ...e used depending upon the application Weaves are employed for a number of reasons Weaves are often considered to have a more pleasing appearance and can help bridge gaps where fit up is a problem A we...

Page 32: ...ner metal gauges consider using one of these groove joints for best welding results When grinding or cutting the bevels especially with a single V groove it may be beneficial to leave a small land wit...

Page 33: ...ance of 5 degrees or less is acceptable from side to side The purpose is to prevent the arc from being concentrated on one side of the weld joint or the other This balances the heat on both sides of t...

Page 34: ...34 Component Identification and Explanation INNOTEC 15 SERIES MIG TORCH PARTS BREAKDOWN MB15AK Style...

Page 35: ...80 for best results The arc force control setting will vary from person to per son as well with different rod angles positions and arc lengths all factoring into the arc force control performance If...

Page 36: ...tart by set ting Hot Start to somewhere between 30 and 50 and set hot start time to 5 1 seconds Adjust in increments of 5 up or down to obtain best starting results When welding the weld will be slowe...

Page 37: ...d or broken fan Damaged Sensor Allow to cool for 15 minutes while switched on even if code disappears Check Fans Fans should run continuously Contact Everlast Tech Support Contact Everlast Tech Suppor...

Page 38: ...a rag to clean metal 6 Weld quality is poor Weld is dirty oxidized or porous Drafty conditions The welder is located on the workpiece and is blowing gas off due to fan activity Solenoid is sticking Fo...

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