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THANK YOU!  We appreciate you as a valued customer and hope that you will enjoy years of use from your welder. We work to please the customer by 
providing a well supported, quality product.  

To make sure that you receive the best quality ownership experience, please see below for important infor-

mation and time sensitive details.

 

What to do right now:

 

1.

 

Print your receipt from your confirmation email that should have been sent to you after your purchase and put it up for safe keeping. If you do not 
have one, contact us at 1

-

877

-

755

-

9353 (US customers) or 1

-

905

-

570

-

1818 (Canadian Customers). You will need this if anything should ever 

happen for original owner verification (if bought as a gift, original receipt will still be needed, or explanation sent to Everlast).   

 

2.

 

Read this manual!  A large number of tech and service calls are a result of not reading the manual from start to finish.  Do not just scan or casually 
peruse this manual. There are different features and functions that you may not be familiar with, or that may operate differently than you expect.  
Even if you have expertise in the field of welding, you should not assume this unit operates like other brands or models you have used.

 

3.

 

Carefully unpack and inspect all items immediately.  Look for missing or damaged items.  Please report any issues within 48 hours (72 hours on 
weekend or holidays) of receiving your product.  Take pictures if you are able and contact us at 1

-

877

-

755

-

9353, ext. 207 if any issue is discov-

ered between 9 am and 5 pm Eastern Time M

-

F (US customers) or at 1

-

905

-

570

-

1818 (Canadian Customers) between 9am and 4 pm weekdays 

except on Fridays when hours are from 9 am to 12pm Eastern.  If outside of the US or Canada, contact your in

-

country/or regional distributor di-

rect at their service number.  

 

What to do within the next 2

-

3 days:

 

1.

 

Make sure your electrical system is up to date and capable of handling the inrush and rated current of the unit.  Consult and use a licensed and 
knowledgeable electrician. If you have downloaded this manual in expectation of delivery, get started now.

 

2.

 

Make sure this machine is plugged in, turned on, and tested with every process and major feature, checking for proper function.  You have a 30 
day period to test and thoroughly check out the operation of this unit under our 30 day satisfaction period. If something is wrong, this policy co-
vers shipping on the unit (30 day satisfaction policy applies to the USA only for the 48 lower states and D.C., territories and provinces are exclud-
ed) or any incidental parts that may be needed to resolve any issue. After this 30 day period, if you find something wrong with the unit, you will not 
receive the benefit of free shipping back and forth to resolve this issue.  Your unit is still covered under the 5 year parts/labor warranty, but ship-
ping is covered by the customer after the 30 day period is over.  The first 30 days of operation with any electronic item is the most critical and if 
any issue will happen, it will often happen during this time.  This is why it is very important that you put this unit to work as soon as possible.  Any 
issue should be reported within 48 hours (72 if on the weekend or holiday). Everlast will not be liable for any shipping after that time.

 

What to do within the next 30 days: 

 

Visit our website (US customers).  Go to www.everlastwelders.com.  Navigate to the resources tab  and to the 

product registration

” 

page to register 

your product.  While keeping your receipt/proof of purpose is still required for verification of ownership, registering will help us keep your details 
straight and establish a chain of ownership. Don

t worry, though, your warranty is still valid if you can

t do this.  Remember: Always keep your receipt 

even if you register.  You may want to staple a copy to your manual.

 

What to do if you have a warranty issue or problem with the unit:

 

1.

 

Unplug the unit.  (Also do this before any maintenance or cleaning is done.)  

 

2.

 

Do not attempt a self

-

repair until authorized by an Everlast representative. This does not include performing routine maintenance such as point gap 

adjustments or regular internal cleaning. Any third party repairs are not covered under warranty, and can further damage your unit. 

 

3.

 

Within 24

-

48hours, (or by the next working business day) you must contact U.S. tech support at 1

-

877

-

755

-

9353 ext 207(U.S. hours are 9 am to 

5pm Eastern for tech support and 9 am to 5 pm Pacific for the business/sales office). If you are in Canada contact 1

-

905

-

570

-

1818 (Canada hours 

are 9am to 4pm M

-

Th, 9am to 12pm Fri).  Although phone contact is preferred to establish a warranty claim, you may send an email to 

[email protected] (US) or [email protected] (Canada) along with your contact information and brief explanation of the issue and 
ask for a follow up call. If you contact us via phone, and you do not reach a live person, please leave a brief message with the nature of your prob-
lem and your contact information. You should expect a call back within 24 hours. It is also a good idea to follow up the message with an email.

 

4.

 

Be prepared with as much information as possible when you talk with a tech advisor, including a details of the failure, settings, and application of 
the unit. 

NOTE: A Proof

-

Of

-

Purchase (receipt) is required before returning the unit for warranty or before warranty parts can be sent to you.

 

 

5.

 

Keep in mind that, you may be asked to check a few basic things.  Before you call, having a screwdriver and volt/ohm meter at hand is a good idea 
and will save time.  Many issues can be resolved over the phone. If the issue cannot be resolved over the phone/email, you may be given an op-
tion to return the unit, or have a part shipped to you, at Everlast

s discretion. Keep in mind, you may be asked questions that seem basic, or ele-

mentary to your knowledge base.  These are not meant to question your knowledge, but rather to make sure nothing is overlooked.  However the 
tech chooses to proceed, please cooperate with the process, even if you think you know what the cause or issue is. You may be asked to check 
something or open the unit during the diagnosis. This does not void the warranty! Opening the unit is a part of routine maintenance and cleaning. 
This is an important step. The willingness of the customer to work with tech support can save lots of time and accelerate the warranty process.  For 

Summary of Contents for CYCLONE 140E

Page 1: ...th America Everlast Power Equipment GMAW FCAW 120V 1 Phase Welders Plasma Cutters Multi Process Safety Setup and General Use Guide FUNCTION 140A MIG Welder with PowerSet Mode PURCHASE DATE WELDER SERI...

Page 2: ...DYING TO WELD POLARITY AND PANEL CONNECTIONS 17 WIRE SPOOL INSTALLATION 18 DRIVE ROLL INFORMATION HOW TO FEED THE WIRE THROUGH THE MIG GUN 19 TENSIONING AND TRIMMING THE WIRE 20 COMPONENT IDENTIFICATI...

Page 3: ...sation or business by any Everlast employee or subsidiary The owner of this product assumes all liability for its use and maintenance Everlast Power Equipment INC does not warrant this product or this...

Page 4: ...s unit to work as soon as possible Any issue should be reported within 48 hours 72 if on the weekend or holiday Everlast will not be liable for any shipping after that time What to do within the next...

Page 5: ...cessories are covered by a separate warranty and detailed infor mation can also be found at the link above Canada Customers Only For full details on the 3 year parts and labor warranty terms of sale a...

Page 6: ...use this machine until proper training has been received While accidents are never planned preventing an accident requires careful planning Stay alert Please carefully read this manual before you ope...

Page 7: ...reinforced or steel toe leather shoes and long sleeved flame resistant clothing i e denim Do not wear Poly Nylon blend materials DANGER Welding poses shock and electrocution risks Keep this welding e...

Page 8: ...ipment in the area being welded The heating of this cleaner and its residue will create highly toxic phosgene gas Small amounts of this vapor are harmful and can lead to organ failure and death If deg...

Page 9: ...inimize direct skin and eye exposure to this intense form of radiation by using proper PPE and sun screen where appropriate CAUTION Do not allow bystanders Do not allow others without proper Personal...

Page 10: ...sine wave or square wave generators and inverters converters UPS that do not produce sine wave output is prohibited and doing so will also void the warranty Use only with generators inverters convert...

Page 11: ...el If a duty cycle event is regis tered do not turn the unit off Allow the welder to continue to run at idle for at least 10 15 minutes until the temperature has fallen enough to reset the sensor and...

Page 12: ...r to continue to run at idle for at least 10 15 minutes until the temperature has fallen enough to reset the sensor and over temperature warning light Even if the unit resets allow the unit to cool fo...

Page 13: ...l not be accepted unless Everlast is contacted and informed of such delay and reason for such a required delay ie Overseas in deployment CHECK FOR GAS LEAKS Be sure to check for gas leaks before attem...

Page 14: ...ntered around wiring an outlet for service with a welding machine The National Electric Code under Article 630 has developed specific regulations for wiring electrical service for welding equipment Th...

Page 15: ...t connection The residue and debris may get into the gas solenoid Install the cylinder on the cart or chain it to the wall closest to the welder Do not overtighten If leaks persist remove regulator fr...

Page 16: ...ave some hidden porosity in your welds creating weak welds Always change the cylinder out when gas levels reach 75 psi NOTICE If you are planning on welding during holidays or during week ends always...

Page 17: ...Pull the trigger to check that the drive mechanism is turning If it does not turn check the MIG gun connection once again If the drive wheel fails to rotate contact technical support for further assis...

Page 18: ...e installed so that the wire unwraps and feeds from the bottom of the spool It should never be installed so the wire comes over the top When installed properly the spool will turn counter clock wise S...

Page 19: ...ng make sure that the square locating key is not dismounted If the key falls out replace it before replacing the drive roll Guiding the Wire Through the Feeder and Gun Once the wire spool has been ins...

Page 20: ...llow the process below and refer to the following illustration Turn the unit on and pull the trigger so that the wire extends approximately 1 beyond the gas nozzle Find a small block of wood such as a...

Page 21: ...8 approximate dia This cable and DINSE connector is used to select the polarity of the wire feeder This connects internally to the wire feeder to supply power to the torch The unit will not weld witho...

Page 22: ...ets Other markets may use a hose barb connection 3 Fan location Periodically check for proper fan function and cleanliness 4 HF Ground Service Bolt For use in a combined effort to mitigate any electri...

Page 23: ...num in manual mode when spool gun is selected or for stainless if it is to be used 3 Parameter Input Selection Buttons These buttons are used to select the parameters for the PowerSet mode The left bu...

Page 24: ...g without causing harm to the machine Using Manual Mode To use the mode 1 Choose the Gas Type Mode i e MIG25 MIG 100 or Flux Cored This is important You will always need to select this whether you int...

Page 25: ...imited range Don t worry about not being able to fine tune the units setting enough The limited range accommodates plen ty of adjustment but it is designed to help prevent you from making a completely...

Page 26: ...in Pow erSet mode that may cause poor weld results or unusable weld settings If you do not find satisfactory results in PowerSet mode use manual mode Why Are Some Choices Blocked in PowerSet Mode You...

Page 27: ...16 Gauge 195 215 IPM 205 IPM 16 2 18 2 V 17 2 V MIG C100 030 14 Gauge 210 230 IPM 220 IPM 17 0 19 0 V 18 0 V MIG C100 030 1 8 250 270 IPM 260 IPM 18 0 20 0 V 19 0 V MIG C100 035 18 Gauge 153 173 IPM...

Page 28: ...con should be heard The actual frying sound can vary somewhat and may have somewhat of a higher pitch whine to it If these sounds are present look at the arc to see if it is steady and producing low...

Page 29: ...of a cursive e motion are best to begin with Other weave patterns can be used of course C s V S U s Trian gles and many more weave patterns can be used depending upon the application Weaves are employ...

Page 30: ...oduced Joint Preparation DOUBLE J GROOVE V GROOVE 60 80 DOUBLE V GROOVE DOUBLE U GROOVE U GROOVE BEVEL GROOVE DOUBLE BEVEL GROOVE J GROOVE What Are the Different Kinds of Welds Besides a butt joint Fl...

Page 31: ...a near vertical position A variance of 5 degrees or less is acceptable from side to side The purpose is to prevent the arc from being concentrated on one side of the weld joint or the other This bala...

Page 32: ...correct length and size Internal unit fault or low input voltage Possible issue running on generator with dirty power Identify cause plug directly into the receptacle Cycle the switch one time If the...

Page 33: ...or Check for kinks in tubing Increase post flow time Reduce stick out to less than 1 4 Increase gas nozzle size Clean metal thoroughly with approved metal cleaner or use acetone and a rag to clean met...

Page 34: ...34...

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