Everlast CT416 Owner'S Manual Download Page 6

 

INSTALLATION AND OPERATION 

 

1. Power Cord :

  

 The power cord is attached to the unit, however you will be required to provide a power plug and power outlet.  

This is to accommodate different countries and setups.   Please contact an electrician if you are not qualified or not sure how to 
attach an AC  plug. See FAQ for more information on wiring. 

2. Connecting the Torches and Cutter (front of unit):

 

2a: MMA clamp

, connect the MMA stick torch/clamp to the  2a fast-plug and turn it clockwise. 

2b: TIG torch,

 also plug the seven pin plug connector 2c from the TIG torch or the “optional” foot pedal into its socket, attach/

screw the TIG torch to ”GAS” outlet.  Fasten the collar nuts, 

see the diagram below

.   

2b: Plasma

 

torch 

will connect the same as the TIG just using the Plasma torch rather than the TIG torch. 

Make sure you connect COMPRESSED AIR for Plasma operation OR Argon for TIG operation.  Not doing so could damage 
the unit or consumables.

 

2c: Torch on off control or optional foot pedal 

control. 

2d: IN ALL modes mentioned above 

the fast-plug on the black ground clamp cable needs to be plugged into 2d socket on 

the front panel, and turn it in the clockwise direction. Then the ground clamp connects to your work piece.   

 
SWITCHES 

3. Main power switch:

  

The power switch.  When “ON” this switch will light up and you will hear the fans turn on.  

If not see 

troubleshooting section. 

4. MMA/TIG/Plasma mode switch:  

MMA is for stick/MMA welding.  TIG is for DC TIG welding and Plasma for cutting.  

5.  AIR FLOW DELAY:  

This switch sets the pre and post argon gas or air flow delay.

 

6.  AMP settings: 

This control sets the welding amperage (outer scale) and Plasma cutter amperage (inner scale)

 

7.  Machine/Pedal switch:  

This switch tell the welder if you are using the torch on/off switch or optional foot pedal. 

 

INDICATORS 

8.  

O.C./Over Current:  

This light will turn on in the event the units overheats due to long periods of use at high current.  It is 

there to protect the unit.  If you see this light “on”, “stop” welding/cutting but leave the unit “ON” for the fans to cool it.  Wait 
for the light to go “off”  before you continue welding.  If it does not go off please contact the manufacturer for help. 

 

USERS

MANUAL EVERLAST CT-D series 

 

 

 

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Summary of Contents for CT416

Page 1: ...AST PRODUCTS OWNER S MANUAL Everlast CT416 518 630D DC TIG MMA Welder with Plasma Cutter www everlastgenerators com Email everlast_inc hotmail com Phone 650 588 8588 x201 Support www everlastgenerator...

Page 2: ......

Page 3: ...d the instruction manual carefully before the installation and operation of this product The contents of this manual may be revised without prior notice and without obligation This instruction manual...

Page 4: ...gloves while welding or cutting The operator should keep the working piece insulated from themselves at all time Smoke and Gases generated while welding or cutting can be harmful to your health Avoid...

Page 5: ...size and weight of the main components transformers The application of PWM Pulse Width Modulation technology enables the concentra tion and stability of the output current AMPS and with much more prec...

Page 6: ...modes mentioned above the fast plug on the black ground clamp cable needs to be plugged into 2d socket on the front panel and turn it in the clockwise direction Then the ground clamp connects to your...

Page 7: ...is always available for the operation plasma or TIG you are working with Connect the Argon gas supply for TIG or compressed air for plasma Make certain the connec tion and pressure is correct see abou...

Page 8: ...At this point you are ready to weld After weld ing the post gas output continue for several seconds to protect the weld 8 If using the optional foot pedal controller Adjust the welding AMPS on the fro...

Page 9: ...l ventilated area Safety Tips 2 1 Ventilation This cutting equipment is small sized compact in structure and has excellent performance in amper age output The fans are only to extract heat generated b...

Page 10: ...the normal per formance and service life of your unit 2 2 If you ever over heat If a sudden ever occurs while using this equipment and the O C light turns one Stop cutting or welding and allow the fa...

Page 11: ...erlast sells large packs of consumables at a very low price On the TIG check and sharpen your tungsten as needed see about welding Be careful not to drop the torches as the ceramic cups can crack or b...

Page 12: ...cord 2 Correct voltage issue 3 Contact your Everlast dealer Can not weld or cut but the power light is on and display is working 1 Low voltage on the main power 2 HF circuit is not running right 1 Che...

Page 13: ...d shield General items for welding General tools you will need slag chipping hammer for MMA a stainless steel wire brushes a grinder files C clamps You will find other tools you need as you learn You...

Page 14: ...at the welding store Along with the longer back cap there are ceramic cups pink of varying sizes 5 7 to output the shielding Argon gas The larger the cup the better unless you are doing small gauge fl...

Page 15: ...r wire to either terminal When wiring a 110VAC unit for 110VAC operation wire the ground first as with the 220VAC then the other two wires to the remaining two terminals on the 110VAC plug The unit wi...

Page 16: ...VERLAST welders have a brown hot blue neutral and green ground On the dual voltage units the brown is the black and blue is the white But make sure you have a dual voltage unit if you want to run on 1...

Page 17: ...e tung sten electrode and how to sharpen the end of the electrode USERS MANUAL EVERLAST CT D series 15 This is how the torch looks once you have it assembled The tungsten is about 1 8 to 1 4 out from...

Page 18: ...Welding store what they like USERS MANUAL EVERLAST CT D series 16 With this unit you will use the RED tips 2 thoriated for steel and stainless The green in the picture are for use with the Super P se...

Page 19: ...Q that will grow as questions come into our technical support group We will make updates to it on an on going bases We will have updates on the everlastgenerators com website via a link Please send an...

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