Everlast CT416 Owner'S Manual Download Page 4

 

WARNING

  

 

Welding and plasma cutting is dangerous. Not just to the equipment operator, but people 
nearby  and  the  surrounding  area  with  the  sparks  and  electrical  power.    Therefore,  the 
use of this equipment must only be under the most strict and comprehensive observance of 
all relevant safety rules.  Please read and understand this instruction manual carefully before  
installing and operating this product. 

NOTICE:  

Switching between functions (TIG/MMA/Plasma) should not be 
done while you are welding or cutting as this can damage the 
equipment.   Do not disconnect the electrodes-torches or ground 
clamp cable from the equipment while the unit is in use or pow-
ered on.  

 

Electric Shock can be fatal  

Always connect the earth ground clamp to your work piece.  
Avoid “all” contact with live components of the welding cir-
cuit, electrodes/torches and wires with bare hands or skin. It 
is necessary for the operator to wear dry welding gloves while  
welding or cutting.  The operator should keep the working 
piece insulated from themselves at all time.  
 

Smoke  and  Gases  generated  while  welding  or  cutting  
can be harmful to your health.  

Avoid breathing the smoke and gases when welding or 
cutting.  Keep  the  working  area  well  ventilation.  Warn 
others as well.  Keep pets out of the area as well. 

Arc light-emissions are harmful to people’s eyes and skin.  

Wear  approved  welding  helmet,  anti-radiation  glass  and 
work clothes while welding and cutting.  Measures must be 
taken to protect people/pets in or near the working area as 
well. 
.  

Fire hazards 

The welding splash and sparks can cause a fire, remove 
flammable  materials  away  from  the  welding  and  cutting 
work  area.    Have  a  fire  extinguisher  nearby  at  all  times 
and a trained person ready to use it.  

Noise from the unit can possibly harm your hearing.  

Surface  noise  is  generated  while  welding  and  cutting,  ear 
protection is necessary in some cases.  

Machine fault or failure 

Consult this instruction manual first.  Then contact your local 
EVERLAST dealer or supplier for further advice.  

 

USERS

MANUAL EVERLAST CT-D series 

 

 

 

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Summary of Contents for CT416

Page 1: ...AST PRODUCTS OWNER S MANUAL Everlast CT416 518 630D DC TIG MMA Welder with Plasma Cutter www everlastgenerators com Email everlast_inc hotmail com Phone 650 588 8588 x201 Support www everlastgenerator...

Page 2: ......

Page 3: ...d the instruction manual carefully before the installation and operation of this product The contents of this manual may be revised without prior notice and without obligation This instruction manual...

Page 4: ...gloves while welding or cutting The operator should keep the working piece insulated from themselves at all time Smoke and Gases generated while welding or cutting can be harmful to your health Avoid...

Page 5: ...size and weight of the main components transformers The application of PWM Pulse Width Modulation technology enables the concentra tion and stability of the output current AMPS and with much more prec...

Page 6: ...modes mentioned above the fast plug on the black ground clamp cable needs to be plugged into 2d socket on the front panel and turn it in the clockwise direction Then the ground clamp connects to your...

Page 7: ...is always available for the operation plasma or TIG you are working with Connect the Argon gas supply for TIG or compressed air for plasma Make certain the connec tion and pressure is correct see abou...

Page 8: ...At this point you are ready to weld After weld ing the post gas output continue for several seconds to protect the weld 8 If using the optional foot pedal controller Adjust the welding AMPS on the fro...

Page 9: ...l ventilated area Safety Tips 2 1 Ventilation This cutting equipment is small sized compact in structure and has excellent performance in amper age output The fans are only to extract heat generated b...

Page 10: ...the normal per formance and service life of your unit 2 2 If you ever over heat If a sudden ever occurs while using this equipment and the O C light turns one Stop cutting or welding and allow the fa...

Page 11: ...erlast sells large packs of consumables at a very low price On the TIG check and sharpen your tungsten as needed see about welding Be careful not to drop the torches as the ceramic cups can crack or b...

Page 12: ...cord 2 Correct voltage issue 3 Contact your Everlast dealer Can not weld or cut but the power light is on and display is working 1 Low voltage on the main power 2 HF circuit is not running right 1 Che...

Page 13: ...d shield General items for welding General tools you will need slag chipping hammer for MMA a stainless steel wire brushes a grinder files C clamps You will find other tools you need as you learn You...

Page 14: ...at the welding store Along with the longer back cap there are ceramic cups pink of varying sizes 5 7 to output the shielding Argon gas The larger the cup the better unless you are doing small gauge fl...

Page 15: ...r wire to either terminal When wiring a 110VAC unit for 110VAC operation wire the ground first as with the 220VAC then the other two wires to the remaining two terminals on the 110VAC plug The unit wi...

Page 16: ...VERLAST welders have a brown hot blue neutral and green ground On the dual voltage units the brown is the black and blue is the white But make sure you have a dual voltage unit if you want to run on 1...

Page 17: ...e tung sten electrode and how to sharpen the end of the electrode USERS MANUAL EVERLAST CT D series 15 This is how the torch looks once you have it assembled The tungsten is about 1 8 to 1 4 out from...

Page 18: ...Welding store what they like USERS MANUAL EVERLAST CT D series 16 With this unit you will use the RED tips 2 thoriated for steel and stainless The green in the picture are for use with the Super P se...

Page 19: ...Q that will grow as questions come into our technical support group We will make updates to it on an on going bases We will have updates on the everlastgenerators com website via a link Please send an...

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