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10 

4.Installation

4.1. Safety precautions 

Please keep the vertical direction when installing and carrying, or may result in the damage 
of the equipment. 
Please make sure the installing place could stand the weight of the equipment. 
Please install in the place that not liable to shake violently. 
Avoid  installing  in  the  environment  with  acid  fog,  or  may  result  in  strong  corrosion  of 
components, wire and cabinet. 
Avoid installing in the high temperature and high humidity environment and direct sunlight. 
Good ventilation condition and installing air-conditioning if possible. 
Making sure that the inlet cable and power grid capacity could make the equipment work at 
full capacity regularly.   

4.2 Installation instructions 

When  taking  out  the  controller  cabinet  from  the  packing  box,  please  open  the  front  and 
back door to check the nameplate whether the charger specification in line with the order 
form  and  the  cabinet  has  no  apparent  damage.  Removing  the  fixed  screw  and  holder  to 
check whether each component and wire loose or short out or not. 
The  equipment  shall  be  installed  vertically.  The  max.  incline  angle  shall  be  less  than 
50.Making sure that the place for the equipment is enough. Cooling air could move from the 
bottom and outgo from the top. 
The  equipment  must  be  installed  in  ventilated  situation.  Keep  the  around  distance  of  the 
equipment more than 0.5 meters.    The ambient temperature could make big difference to 
the service life of the equipment. When installing, the ambient temperature shall not over 
the rated range. Please avoid the high temperature, high humidity and the place with direct 
sunlight. 
Please choose the suitable input and output wire according to the electric atlas provided by 
the equipment. 
Making  sure  that  the  power  grid  has  sufficient  input  power  according  to  the  power 
parameters provided by the equipment. 

5. Operating instructions

5.1 Panel display and description. 

The control cabinet panel of the charger is schematic, as showed in the figure 5-3. 

Summary of Contents for uXcel Series

Page 1: ...uXcel series charger user manual Everexceed Corporation...

Page 2: ...logy without prior notice Please keep this manual to the end operator and maintenance personnel Safety Precautions Please do not install operate maintain or examine the equipment before reading the us...

Page 3: ...utput end in high pressure state or may result in electric shock When Wiring or examining power shall be disconnected and 10 minutes later detecting the residual voltage disappearing by multimeter or...

Page 4: ...he same performance Using the fuse of different model or different performance may result in fire 3 Avoid Injury Caution The voltage of each terminal shall be the regulated voltage to avoid bursting a...

Page 5: ...left and right vent of the equipment not blocking by objects Please keep the screw the debris of cable or other conductive body or oil combustible out off the equipment Please use in the following con...

Page 6: ...abnormal charge and damage the battery Please trial run after maintaining the equipment The equipment unused for a long time shall keep away from dampness and keep in seal It must be checked and trial...

Page 7: ...operating principle 9 3 2 Circuit schematic diagram 9 4 Installation 10 4 1 Safety precautions 10 4 2 Installation instructions 10 5 Operating instructions 10 5 1 Panel display and description 10 5 2...

Page 8: ...grade The power component adopts aluminum profile and high power SCR component of cake shape The product has superior performance and stable operation In addition it has long distance centralized cont...

Page 9: ...current charging constant current and limiting voltage discharging cycling etc Protection Reserving data when there is over current over voltage current cutting and power off It could automatically re...

Page 10: ...r would output the charging mode current and voltage required Measuring the present current and voltage uninterruptedly when the touch panel is working and comparing with the current and voltage requi...

Page 11: ...rder form and the cabinet has no apparent damage Removing the fixed screw and holder to check whether each component and wire loose or short out or not The equipment shall be installed vertically The...

Page 12: ...ion When the charging machine stops or fails the indicator will go out Failure indicator light of charger The charging machine state indicates that the charging machine is normally extinguished under...

Page 13: ...when it out of order displaying by screen and judging whether the equipment misfunctions or not b Real time operating and controlling the equipment The operations to charging power mainly are operatin...

Page 14: ...he charging voltage and current that changed by time It could save st most charging curve of 7 days As showed in the figure 5 4 Figure 5 4 4 Charging setting screen Operator could click the top button...

Page 15: ...ge or current reaches this adjustment it would leap and leap to the step of setting next step Minus means leaping if it is less than the value No symbol means leaping if it is more than the value Limi...

Page 16: ...Step 2 Setting charging state as boost and the charging mode as constant voltage with 56 4V Time could be set as 0min 0 means the leaping condition would not affect by time Setting next step as 3 and...

Page 17: ...ton could download the charging step to changing setting screen For example the charging setting of the 48V200AH battery bank mentioned above has three steps For convenience it could save the whole ch...

Page 18: ...screen could set the parameters of over under voltage protection overload protection phase break protection and three phase imbalance as showed in the figure 5 11 Figure 5 11 8 System set Language se...

Page 19: ...ction password and system password as showed in the figure 5 13 Figure 5 13 network setting setting the parameters of IP address and remote control for the charger please find the specific entering wa...

Page 20: ...y reset resetting the charger and the factory reset value shall be the present value saved Charger panel factory reset when the charger panel out of order or system halted its function is to restore t...

Page 21: ...charging voltage of the first step as 10 50 100 rated voltage in turn and it begins charging Checking whether the virtual voltage is in line with the setting voltage or not If it matches then go to t...

Page 22: ...ting in cutout 1 Checking the contactor and wiring 2 Checking the fuse 3 Checking the air switch 4 Checking the inside wiring situation and fastening 5 Changing the malfunction components Control pane...

Page 23: ...pection Charger is a stationary machine mainly formed by semiconductor In order to avoid the influences of using condition such as acid mist temperature humidity dust dirt and vibration and other fact...

Page 24: ...place as follows the company will provide warranty service 1 Warranty scope refers only to the charging machine body 2 During the product warranty period the manufacturer shall be responsible for the...

Page 25: ...ection Don not connect if do not use 8 9 CT3 current transformer connecting terminal It is corresponding to W phase current display and has overcurrent protection and the recognition function of open...

Page 26: ...rminal Another terminal is corresponding to 17 COM connection When in malfunction connecting 17and 25could reset the system 26 SCR overheating input terminal Another terminal is corresponding to 17 CO...

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