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Eurotherm 584SV Series Product Manual Download Page 9

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Summary of Contents for 584SV Series

Page 1: ...in any form or by any means to persons not employed by a Eurotherm group company without written permission from Eurotherm Drives Ltd Although every effort has been taken to ensure the accuracy of this document it may be necessary without notice to make amendments or correct omissions Eurotherm Drives cannot accept responsibility for damage injury or expenses resulting therefrom RPSDWLEOH ZLWK 9HU...

Page 2: ...n design materials and workmanship for the period of 12 months from the date of delivery on the terms detailed in Eurotherm Drives Standard Conditions of Sale IA058393C Eurotherm Drives reserves the right to change the content and product specification without notice ...

Page 3: ... 6 Serial Number see product label Where installed for your own information Unit used as a refer to Certification for the Inverter RComponent RRelevant Apparatus Unit fitted RWall mounted REnclosure SSOLFDWLRQ UHD The equipment described is intended for industrial motor speed control utilising AC induction or AC synchronous machines 3HUVRQQHO Installation operation and maintenance of the equipment...

Page 4: ...ontrol precautions when handling installing and servicing this product 03257 17 0HWDO SDUWV PD UHDFK D WHPSHUDWXUH RI 3 GHJUHHV FHQWLJUDGH LQ RSHUDWLRQ1 SSOLFDWLRQ 5LVN The specifications processes and circuitry described herein are for guidance only and may need to be adapted to the user s specific application Eurotherm Drives does not guarantee the suitability of the equipment described in this ...

Page 5: ...DWLRQ QWHUIDFH11111111111111111111111111111111111111111111111111111111111111111111111507 KDSWHU 6 167 1 7 19 57 5 0HFKDQLFDO QVWDOODWLRQ11111111111111111111111111111111111111111111111111111111111111111111111111111111 604 0RXQWLQJ WKH QYHUWHU1111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111604 0LQLPXP LU OHDUDQFHV 1111111111111111111111111111111111111...

Page 6: ...11111111111111111111111111111111111111111111111111111111111111111111111111111111170 7XQLQJ XVLQJ WKH 0RWRU TXLYDOHQW LUFXLW 11111111111111111111111111111111111111111111111170 7XQLQJ XVLQJ D 6LPSOH 7XQLQJ 6HTXHQFH1111111111111111111111111111111111111111111111111170 7XQLQJ LIILFXOWLHV 11111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111170 7KH 6WDUW26...

Page 7: ...1111111111111111111111111111111111111111111111180 4XLFN LQN QIRUPDWLRQ 11111111111111111111111111111111111111111111111111111111111111111111111111180 4XLFN 6DYH WR 0HPRU 111111111111111111111111111111111111111111111111111111111111111111111111111180 KDQJLQJ WKH LVSOD DQJXDJH 111111111111111111111111111111111111111111111111111111111111180 4XLFN ULYH RS 111111111111111111111111111111111111111111111111...

Page 8: ...44 872 5 67 5711111111111111111111111111111111111111111111111111111111111111111111111111111111111119046 872781 1111111111111111111111111111111111111111111111111111111111111111111111111111111111111111119048 5 21752 1111111111111111111111111111111111111111111111111111111111111111111111111111111119049 2006 21752 11111111111111111111111111111111111111111111111111111111111111111111111111111904 855 17 1...

Page 9: ...11111111111111111111111111111111119099 7 237 211111111111111111111111111111111111111111111111111111111111111111111111111111111111111111909 75 36 6725 1111111111111111111111111111111111111111111111111111111111111111111111111111111111111909 75 36 67 786 11111111111111111111111111111111111111111111111111111111111111111111111111111111111111190 3 81 5 3 2031111111111111111111111111111111111111111111111...

Page 10: ...11111111111111111111111111111111111111111111111111111111111111111111111111111111111111 07 DPSOH RPPDQGV1111111111111111111111111111111111111111111111111111111111111111111111111111111 08 RPPXQLFDWLRQV 6WDWXV 111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 09 KDSWHU 43 3 5 0 7 5 63 7 21 7 6SHFLILFDWLRQ 7DEOH 7DJ 1XPEHU 2UGHU 11111111111111111111111111111...

Page 11: ...DQFH111111111111111111111111111111111111111111111111111111111111111 4509 0RWRU 2YHUORDG 3URWHFWLRQ111111111111111111111111111111111111111111111111111111111111111111114509 UDQFK LUFXLW26KRUW LUFXLW 3URWHFWLRQ 5HTXLUHPHQWV1111111111111111111111111111114509 6KRUW LUFXLW 5DWLQJV1111111111111111111111111111111111111111111111111111111111111111111111111111114509 LHOG LULQJ 7HPSHUDWXUH 5DWLQJ 111111111111...

Page 12: ...11111111111 4804 RZ WR RDG D 0DFUR 111111111111111111111111111111111111111111111111111111111111111111111111111111111 4804 0DFUR HVFULSWLRQV1111111111111111111111111111111111111111111111111111111111111111111111111111111111111 4804 0DFUR 31111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111114804 0DFUR 4 DVLF 6SHHG RQWURO GHIDXOW 1111111111...

Page 13: ...t Pattern control system that minimises audible noise from the motor Option cards can be fitted inside the Inverter to give serial communications closed loop speed control and the factory fitted dynamic braking functions 03257 17 0RWRUV XVHG PXVW EH VXLWDEOH IRU LQYHUWHU GXW 1 2SWLRQDO TXLSPHQW WHP WHP WHP WHP 3DUW 1XPEHU 3DUW 1XPEHU 3DUW 1XPEHU 3DUW 1XPEHU 8 74 2SHUDWRU 6WDWLRQ SOXJ0LQ XQLW SURYL...

Page 14: ...g damaged goods ERXW WKLV 0DQXDO This manual is intended for use by the installer user and programmer of the 584SV Inverter It assumes a reasonable level of understanding in these three disciplines 1RWH 3OHDVH UHDG DOO 6DIHW QIRUPDWLRQ EHIRUH SURFHHGLQJ ZLWK WKH LQVWDOODWLRQ DQG RSHUDWLRQ RI WKLV XQLW1 Enter the Model No from the rating label into the table at the front of this manual There is als...

Page 15: ...s Chapter 5 page 3 This manual covers the 584SV Types 4 5 6 7 For clarity it does mention 584SV Types 8 9 10 although these are discussed in detail in the accompanying Addendum SSOLFDWLRQ ORFN LDJUDPV You will find these at the rear of the manual The pages unfold to show a complete block diagram these will become your programming tool as you become more familiar with the 584SV s software QIRUPDWLR...

Page 16: ...407 HWWLQJ 6WDUWHG 8 769 6HULHV UHTXHQF QYHUWHU ...

Page 17: ... 14 7 Figure 2 1 View of Component Parts 4 0DLQ QYHUWHU DVVHPEO ODQN FRYHU 5 7RS FRYHU RSWLRQDO 43 RQWURO WHUPLQDOV 6 7HFKQRORJ 2SWLRQ 44 3RZHU WHUPLQDOV 7 7HUPLQDO FRYHU UHWDLQLQJ VFUHZ 45 22 FRQILJXUDWLRQ VZLWFKHV 8 7HUPLQDO FRYHU 46 56565 SURJUDPPLQJ SRUW 9 6SHHG IHHGEDFN FDUG RSWLRQDO 47 ODQG ER RSWLRQDO 3RZHU WHUPLQDO VKLHOG 8 74 RSHUDWRU VWDWLRQ RSWLRQDO ...

Page 18: ...WULF RU DV PHWULF UDPS XS DQG GRZQ UDWHV 5DLVH2 RZHU 3URJUDPPDEOH 023 IXQFWLRQ RJ 3URJUDPPDEOH MRJ VSHHG RJLF XQFWLRQV 43 SURJUDPPDEOH 6 LQSXW ORJLF IXQFWLRQ EORFNV SHUIRUPLQJ 127 1 1 1 25 125 DQG 25 IXQFWLRQV 9DOXH XQFWLRQV 43 SURJUDPPDEOH 6 LQSXW YDOXH IXQFWLRQ EORFNV SHUIRUPLQJ 6 6 7 5 7 2 68 5 7 2 75 2 2 DQG 1 5 2 IXQFWLRQV LDJQRVWLFV XOO GLDJQRVWLF DQG PRQLWRULQJ IDFLOLWLHV 3URWHFWLRQ 3URWHFW...

Page 19: ...43 83293 733 6 3 WR 7939 43 83293 6L HV 43 8N DUH RQO DYDLODEOH LQ WKH 6 3 WR 7939 YHUVLRQ1 7 RXU GLJLWV VSHFLI LQJ WKH PHFKDQLFDO SDFNDJH LQFOXGLQJ OLYHU DQG PHFKDQLFDO SDFNDJH VW OH LUVW WZR GLJLWV LYHU 33 6WDQGDUG XURWKHUP ULYHV OLYHU 340 HILQHG FXVWRPHU OLYHULHV 7KLUG GLJLW 0HFKDQLFDO SDFNDJLQJ VW OH 4 6WDQGDUG 353 SURWHFWHG SDQHO PRXQWLQJ 5 353 DQG IDOOLQJ GLUW SURWHFWLRQ 8 7 SH 4 ZLWK JODQGS...

Page 20: ...nverter power stage The IGBT Insulated Gate Bi polar Transistor output stage converts the dc input to a three phase output used to drive the motor RQWURO RDUG 3URFHVVRU The processor provides for a range of analog and digital inputs and outputs together with their reference supplies For further details refer to Chapter 11 Technical Specifications Control Terminals The I O configuration switches SW...

Page 21: ...1 DC DC LINK CHOKE INTERNAL EXTERNAL OPTION SPEED FEEDBACK OPTION MMI TECHNOLOGY Figure 2 2 Functional Block Diagram 584SV Type 4 OPTION SPEED FEEDBACK OPTION MMI CONTROL CIRCUITS SOFTWARE CONTROL INPUTS OUTPUTS INPUT 3 PHASE SUPPLY DC DC DC 3 PHASE DIODE BRIDGE GATE DRIVES INVERTER CIRCUITS MOTOR DRIVE OUTPUTS DYNAMIC BRAKE UNIT BRAKE RESISTOR THIS CONNECTION IS MADE WHEN INTERNAL DYNAMIC BRAKING...

Page 22: ...DC DC LINK CHOKE INTERNAL EXTERNAL OPTION SPEED FEEDBACK OPTION MMI TECHNOLOGY Figure 2 4 Functional Block Diagram 584SV Type 6 CONTROL CIRCUITS SOFTWARE CONTROL INPUTS OUTPUTS INPUT 3 PHASE SUPPLY DC DC DC 3 PHASE DIODE BRIDGE GATE DRIVES INVERTER CIRCUITS MOTOR DRIVE OUTPUTS DYNAMIC BRAKE UNIT BRAKE RESISTOR THIS CONNECTION IS MADE WHEN INTERNAL DYNAMIC BRAKING OPTION IS NOT FITTED L1 L2 L3 M1 U...

Page 23: ...ide a suitable cubicle depending upon the required level of EMC compliance refer to Chapter 11 Technical Specifications and the available options the unit was supplied with Top Cover Option Gland Box Option Standard Product Fixing SIDE VIEW FRONT VIEW H I B F E C J A D G Figure 3 1 Mounting Arrangements 8 769 7 SH 2XWVLGH LPHQVLRQV PP L LQJ HQWUHV PP L LQJ 6L H PP 2YHUDOO HLJKW PP RWK RSWLRQV ILWW...

Page 24: ...tables below to ensure that heat generated by other adjacent equipment is not transmitted to the 584SV Inverter be aware that other equipment may have its own clearance requirements When mounting two or more 584SV s together these clearances are cumulative Ensure that the mounting surface is normally cool LU OHDUDQFH XELFOH00RXQW 3URGXFW2 SSOLFDWLRQ Europe IP2x USA Canada Open Type The 584SV Inver...

Page 25: ...584SV Inverter from IP2x to IP4x i e fitting the top cover means that the top surface of 584SV is now to IP4x Top Cover Option Gland Box Option Standard Product SIDE VIEW FRONT VIEW K L N M K N AIR FLOW Figure 3 3 Air Clearance for a Wall Mount Product Application 8 769 7 SH 0 1 6WDQGDUG SURGXFW ZLWK 7RS RYHU ILWWHG PP 7 43 453 3 73 8 43 453 3 73 9 53 453 443 73 53 633 583 453 6WDQGDUG SURGXFW ZLW...

Page 26: ...DEOH ODQG 5HTXLUHPHQWV Use a metal gland to connect to the internally earthed gland plate It must be capable of securing a 360 degree screened connection to give EMC compliance A 360 degree screened connection can be achieved as shown We suggest a rubber grommet should be fitted on holes where a cable gland is not used 8 769 LQYHUWHU H WHUQDO ILOWHU PRWRU EUDNH UHVLVWRU SRZHU VXSSO FOHDQ QRLV QRLV...

Page 27: ...DWLRQ IRU WKH QYHUWHUµ 6FUHHQLQJ DUWKLQJ FXELFOH PRXQWHG ODVV 1 Protect the incoming mains supply as shown in Chapter 11 Technical Specifications Power Details using a suitable fuse or circuit breaker a circuit breaker e g RCD ELCB GFCI is not recommended refer to Earth Fault Monitoring Systems page 3 26 3URWHFWLYH DUWKLQJ IRU WKH XELFOH00RXQWHG 8 769 7 SH 7 The terminals are marked with the symbo...

Page 28: ...Incoming PE connection PE GRD Figure 3 8 584SV Type 5 Permanent Earthing Connections 3URWHFWLYH DUWKLQJ IRU WKH DOO00RXQWHG 8 769 7 SHV 7 8 Wall mounted units must have the gland box option fitted The terminals are marked with the symbol IEC 417 Symbol 5019 Use suitable cables terminated with correctly sized compression terminations to accept M5 diameter bolts Connect the incoming protective condu...

Page 29: ...also marked with the symbol IEC 417 Symbol 5019 Connect the incoming protective conductor to the earth terminal as shown Now connect the motor protective conductor to the remaining earth terminal Incoming PE connection Gland Box Motor connection GRD Figure 3 10 584SV Type 6 Permanent Earthing Connections Cubicle and Wall Mount Motor connection Gland Box Incoming PE connection GRD Figure 3 11 584SV...

Page 30: ...H FRQWUROOHUV DUH FRXSOHG WRJHWKHU1 W FDUULHV D QHJDWLYH OLQN YROWDJH1 3RZHU LQSXW2RXWSXW1 7KLV WHUPLQDO LV XVHG IRU FRQQHFWLRQ WR D EUDNLQJ UHVLVWRU1 W LV DOVR XVHG LQ FRQMXQFWLRQ ZLWK WKH 0 WHUPLQDO ZKHQ WZR RU PRUH FRQWUROOHUV DUH FRXSOHG WRJHWKHU1 W FDUULHV D SRVLWLYH OLQN YROWDJH W SLFDOO 9339 UHIHUUHG WR WHUPLQDO 0 1 54 3RZHU LQSXW2RXWSXW IRU WKH FRQQHFWLRQ RI D G QDPLF EUDNLQJ UHVLVWRU1 5HI...

Page 31: ...HU FRQQHFWLRQ PXVW EH PDGH WR WKLV WHUPLQDO1 54 3RZHU LQSXW2RXWSXW IRU WKH FRQQHFWLRQ RI D G QDPLF EUDNLQJ UHVLVWRU1 5HIHU WR 1 0 5 1 IRU IXUWKHU GHWDLOV1 7KLV WHUPLQDO LV FRQQHFWHG WR WKH QHJDWLYH VLGH RI WKH OLQN FDSDFLWRU ZKHQ WKH EUDNH RSWLRQ LV QRW ILWWHG1 4 5 6 3RZHU LQSXWV1 7KHVH WHUPLQDOV DUH WKH 60SKDVH PDLQV VXSSO LQSXW 6 3 0 7939 43 RU 53 0 5739 43 OLQH0WR0OLQH1 5 2 3 2 3RZHU HDUWK1 7KL...

Page 32: ...U FRQQHFWLRQ WR D EUDNLQJ UHVLVWRU1 W LV DOVR XVHG LQ FRQMXQFWLRQ ZLWK WKH 0 WHUPLQDO ZKHQ WZR RU PRUH FRQWUROOHUV DUH FRXSOHG WRJHWKHU1 W FDUULHV D SRVLWLYH OLQN YROWDJH W SLFDOO 9339 UHIHUUHG WR WHUPLQDO 0 1 54 3RZHU LQSXW2RXWSXW IRU WKH FRQQHFWLRQ RI D G QDPLF EUDNLQJ UHVLVWRU1 5HIHU WR 1 0 5 1 IRU IXUWKHU GHWDLOV1 7KLV WHUPLQDO LV FRQQHFWHG WR WKH QHJDWLYH VLGH RI WKH OLQN FDSDFLWRU ZKHQ WKH E...

Page 33: ... 3RZHU LQSXW2RXWSXW1 7KLV WHUPLQDO LV XVHG LQ FRQMXQFWLRQ ZLWK WKH 0 WHUPLQDO RQO ZKHQ WZR RU PRUH FRQWUROOHUV DUH FRXSOHG WRJHWKHU1 W FDUULHV D SRVLWLYH OLQN YROWDJH W SLFDOO 9339 UHIHUUHG WR WHUPLQDO 0 1 54 3RZHU RXWSXW1 7KLV WHUPLQDO LV XVHG IRU FRQQHFWLRQ WR D EUDNLQJ UHVLVWRU1 5HIHU WR 1 0 5 1 IRU IXUWKHU GHWDLOV1 7KLV WHUPLQDO LV FRQQHFWHG WR WKH QHJDWLYH VLGH RI WKH OLQN FDSDFLWRU ZKHQ WKH ...

Page 34: ...he thermistor is not used MOTOR THERMISTOR IF FITTED AIN3 0V THERM ISTOR 1 2 3 4 5 6 8 10 11 7 9 10V DOUT1 RELAY DOUT2 DOUT3 RELAY RELAY 12 14 16 13 15 17 DIN3 0V DIN2 DIN7 24V DIN5 DIN6 DIN1 DIN8 18 19 20 21 22 23 25 27 24 26 DIN4 Control Wiring Figure 3 16 Terminal Arrangement 1RWH 5HIHU WR KDSWHU 44 7HFKQLFDO 6SHFLILFDWLRQVµ IRU RQWURO 7HUPLQDO LQIRUPDWLRQ1 5HIHU WR KDSWHU 9 3URJUDPPLQJ RXU SSO...

Page 35: ... 584SV TYPE 4 P E 380 460V 3 P H A S E 50 60Hz M C B 1 R U N N I N G RELAY 1 RELAY 2 T R I M 0 10V S P E E D S E T P O I N T 10k R A M P O U T P U T 0 10V Note Connect 10 to 6 when the thermistor is not used M O T O R T H E R M I S T O R IF FITTED M 380V 460V DRIVE M C B 1 584 0007 10A 584 0015 10A 584 0022 10A 584 0040 20A 584 0055 20A 584 0075 32A 208V 240V DRIVE M C B 1 584 0007 10A 584 0011 10...

Page 36: ... R E C T I O N J O G 584SV TYPE 5 G R D P E 380 460V 3 PHASE 50 60Hz M C B 1 RUNNING RELAY 1 RELAY 2 TRIM 0 10V S P E E D S E T P O I N T 10k R A M P O U T P U T 0 10V Note Connect 10 to 6 when the thermistor is not used M O T O R T H E R M I S T O R IF FITTED M D C 380V 460V D R I V E M C B 1 584 0110 4 0 A 584 0150 5 0 A 208V 240V D R I V E M C B 1 584 0055 4 0 A 584 0075 5 0 A R E S E T HEALTH ...

Page 37: ... D I R E C T I O N J O G 584SV TYPE 6 G R D P E 380 460V 3 P H A S E 50 60Hz M C B 1 H E A L T H RELAY 1 RELAY 2 T R I M 0 10V S P E E D S E T P O I N T 10k R A M P O U T P U T 0 10V Note Connect 10 to 6 when the thermistor is not used M O T O R T H E R M I S T O R IF FITTED M 380V 460V DRIVE M C B 1 584 0180 50A 584 0220 63A 584 0300 100A 584 0370 100A 208V 240V DRIVE M C B 1 584 0110 63A 584 015...

Page 38: ...SV TYPE 7 G R D P E 380 460V 3 PHASE 50 60Hz M C B 1 RUNNING RELAY 1 RELAY 2 TRIM 0 10V S P E E D S E T P O I N T 10k R A M P O U T P U T 0 10V Note Connect 10 to 6 when the thermistor is not used M O T O R T H E R M I S T O R IF FITTED M D C 380V 460V D R I V E M C B 1 584 0450 1 2 5 A 584 0550 1 6 0 A 584 0750 2 0 0 A 208V 240V D R I V E M C B 1 584 0220 1 2 5 A 584 0300 1 6 0 A 584 0370 2 0 0 A...

Page 39: ...UHZ 1R1 9 45PP 7RROV 5HTXLUHG No 2 Posidrive screwdriver VVHPEO 3URFHGXUH 8 769 7 SHV 7 8 9 1 If fitted remove the drive mounted Operator Station for remote mounting 2 Select the location for the Operator Station and drill the four mounting holes 3 Cut out the cable aperture peel the backing from the gasket and attach to the panel 4 Place the Operator Station into the retaining moulding and screw ...

Page 40: ...S RYHU This is fitted to wall mounted 584SV units to give improved compliance ratings Refer to Chapter 11 Technical Specifications Environmental Details The top cover fixing screw has a maximum tightening torque of 1 5Nm 1 2Nm recommended ODQG R This is also fitted to wall mounted 584SV units to give improved compliance ratings Refer to Chapter 11 Technical Specifications Environmental Details 6SH...

Page 41: ...HUQDO UDNH 5HVLVWRU 1RWH OVR UHIHU WR KDSWHU 46 SSOLFDWLRQ 1RWHVµ 0 QDPLF UDNLQJ IRU GHWDLOV RQ EUDNH UHVLVWRU VHOHFWLRQ1 51 1 RQQHFWLQJ D EUDNH UHVLVWRU WR DQ QYHUWHU QRW ILWWHG ZLWK WKH EUDNH RSWLRQ VHH WKH 3URGXFW RGH ZLOO UHVXOW LQ GDPDJH WR WKLV XQLW1 Q WKH FDVH ZKHUH DQ LQWHUQDO EUDNH RSWLRQ LV QRW SUHVHQW WKH 54 WHUPLQDO PD EH XVHG WR FRQQHFW DQ H WHUQDO EUDNLQJ XQLW1 Two standard heat resi...

Page 42: ... PRWRU UDWLQJ 6 3 0 793 9ROWV 78N 88N 8N 7 SLFDO PRWRU UDWLQJ 53 0 573 9ROWV 55N 63N 6 N XUUHQW UDWLQJ 53V PD 3 443 483 0D GXW F FOH 63 63 63 0LQ UHVLVWRU YDOXH 6 3 0 793 9ROWV 16Ω 91 Ω 813Ω 0LQ UHVLVWRU YDOXH 53 0 573 9ROWV 715Ω 618Ω 519Ω WHUQDO 6XSSO 0 LOWHU 51 1 R QRW WRXFK ILOWHU WHUPLQDOV RU FDEOLQJ IRU DW OHDVW 6 PLQXWHV DIWHU UHPRYLQJ WKH DF VXSSO 1 2QO XVH WKH DF VXSSO ILOWHU ZLWK D SHUPDQ...

Page 43: ...YH D KLJK LPSHGDQFH ZKLFK FDQ EH YHU GHWULPHQWDO WR 0 SHUIRUPDQFH1 DUWKLQJ HWDLOV The protective earth PE conductor exiting the filter must be connected to the protective earth connection of the 584SV Any additional RF earth such as a cable screen is not a protective earth The EMC filter must be permanently earthed to prevent the risk of electric shock under abnormal operating instances such as th...

Page 44: ...a cubicle position the EMC filter as close as possible to the incoming ac supply 1RWH OVR UHIHU WR WHUQDO 6XSSO 0 LOWHUµ SDJH 60531 The recommended EMC filter for the 584SV types 4 and 5 shares the same footprint as the Inverter and is mounted behind the Inverter underfloor mounting 1 Mount the filter securely at the four fixing points 2 Fix the 584SV onto the filter Figure 3 24 Cubicle Mounting D...

Page 45: ...types 4 and 5 shares the same footprint as the Inverter and is mounted behind the Inverter underfloor mounting 1 Mount the filter securely at the four fixing points 2 Fix the 584SV onto the filter 1RWH RX PXVW PXVW PXVW PXVW ILW WKH 8 769 PRGXOH ZLWK WKH WRS FRYHU JODQG ER DQG WUXQNLQJ DV VXSSOLHG1 OO LQWHUFRQQHFWLQJ OHDGV EHWZHHQ WKH 8 769 DQG WKH ILOWHU PXVW PXVW PXVW PXVW EH HQFORVHG ZLWKLQ WKH...

Page 46: ...paced behind the Inverter It can be mounted flat against the surface or projecting out from the surface When the 584SV is wall mounted the filter must be mounted in a separate IP54 enclosure The gland box must also be fitted with all cabling suitably enclosed 1RWH OVR UHIHU WR WHUQDO 6XSSO 0 LOWHUµ SDJH 60531 1 Mount the filter securely at the four fixing points flat or on its side 2 Mount the 584...

Page 47: ... QVWDOOLQJ WKH QYHUWHU 6058 8 769 6HULHV UHTXHQF QYHUWHU Figure 3 27 Mounting Details for 584SV Type 7 and Filter ...

Page 48: ...ircuit breaker in the earth system In addition high frequency and dc components of earth leakage currents will flow under normal operating conditions Under certain fault conditions larger dc protective earth currents may flow The protective function of some circuit breakers cannot be guaranteed under such operating conditions LQH KRNHV LQSXW Line chokes may be used to reduce the harmonic content o...

Page 49: ... 18 2388 64 418 5P 18 2388 64 515 5P 18 2388 64 61 31 P 55 238 5 6 Table 3 8 Recommended Choke Values for 380 460V 584SV Units 130 5 105 3 120 3 75 1 27 5 5 50 2 100 2 95 3 155 2 140 M6 crimp terminal 15 earth stud slot 7 12 long Eurotherm Part No CO057283 M5 crimp terminal 130 5 105 3 120 3 47 1 27 5 5 50 2 100 2 67 3 155 2 140 15 earth stud slot 7 12 long Eurotherm Part No CO055931 dimensions ar...

Page 50: ...605 QVWDOOLQJ WKH QYHUWHU 8 769 6HULHV UHTXHQF QYHUWHU ...

Page 51: ...LWK D 0HJJDU1 Check for damage to equipment Check for loose ends clippings drilling swarf etc lodged in the Inverter and system If possible check that the motor can be turned freely and that any cooling fans are intact and free from obstruction QVXUH WKH VDIHW RI WKH FRPSOHWH V VWHP EHIRUH WKH QYHUWHU LV HQHUJLVHG Ensure that rotation of the motor in either direction will not cause damage Ensure t...

Page 52: ... the following Local The Operator Station Remote Analog and digital inputs and outputs RS232 Port or the Technology Option Thus the Inverter can operate in one of four combinations of local and remote modes analog and digital inputs and outputs PC running ConfigEd Lite or other suitable software Technology REMOTE CONTROL 584SV inverter using 584SV inverter using 584SV inverter using LOCAL CONTROL ...

Page 53: ... Control modes at the same time1 However you can fix either or both modes in software to be either Local or Remote control This makes the L R key inoperative for that mode In this way you can select a combination where both Local and Remote modes are present To do this go to the LOCAL CONTROL menu at level 4 and select either LOCAL ONLY Sets Local control REMOTE ONLY Sets Remote control LOCAL REMO...

Page 54: ...e RUN switch The RUN LED will flash if the setpoint is at zero Turn the speed potentiometer up a little to apply a small speed setpoint The RUN LED will light and the motor will rotate slowly Reverse the motor s direction of rotation either by pressing the DIR key or by swapping two of the motor phases WARNING Disconnect the mains supply first 5HDGLQJ WKH 6WDWXV V The HEALTH and RUN LEDs indicate ...

Page 55: ...ss Vector Fluxing mode or as a simple Open loop Inverter V F fluxing 4XLFN 6HW0XS DV DQ 2SHQ0ORRS QYHUWHU 92 IOX LQJ By loading a different macro you are installing the default settings for that macro s application Once a macro has been loaded or the default is used the parameters most likely to require attention are contained in the QUICK SETUP menu at level 2 3DUDPHWHUV 3DUDPHWHUV 3DUDPHWHUV 3DU...

Page 56: ...WDQFH 313 LDJQRVWLF RQO 1 8 4313 P 0RWRU SHU0SKDVH VWDWRU OHDNDJH LQGXFWDQFH 0878 1 8 433313P 0RWRU SHU0SKDVH VWDWRU PXWXDO PDJQHWLVLQJ LQGXFWDQFH 7KHVH SDUDPHWHUV DUH VHW WR D YDOXH GHSHQGLQJ RQ WKH RYHUDOO SRZHU0EXLOGµ H1J1 7339 31 8N Table 4 3 Important Parameters for the Sensorless Vector Fluxing Mode 7KH XWRWXQH HDWXUH The Autotune feature can be used to identify and store the following param...

Page 57: ...n this order to complete the manual tuning process NAMEPLATE RPM Enter the motor nameplate rated speed MOTOR POLES Enter the number of motor poles SUPPLY VOLTAGE Enter the Inverter rms line to line volts MOTOR CONNECTION Enter the motor 3 phase connection type VECTOR ENABLE Set to TRUE STATOR RES Set STATOR RES to zero Run motor at zero speed unloaded Note the BOOST parameter value see PATTERN GEN...

Page 58: ... JOG SETPOINT while the JOG input remains TRUE 6WDUW26WRS RQWUROOHG RFDOO The reference value is set by the SETPOINT LOCAL parameter The direction of rotation is controlled by the DIR key forward reverse on the Operator Station When the RUN key is pressed the SPEED DEMAND ramps up to the reference value at a rate controlled by ACCEL RATE The Inverter will continue to run at the reference value eve...

Page 59: ...XU SSOLFDWLRQ 0 5 5 1 6 48 1 1 2 6723 DQG 6 67 0 5 03 IRU H SODQDWLRQV RI SDUDPHWHUV1 1RUPDO 6WRSSLQJ 0HWKRGV Macro 1 is set to RAMPED see RUN STOP MODE function block at STOP RATE set to 10 0s see STOP function block With the Operator Station or suitable programming tool the Inverter can be selected to Coast to Stop or to Ramp to Stop at one of two rates STOP RATE or FAST STOP RATE The stopping p...

Page 60: ...ons RUFHG DVW 6WRS The Fast Stop mode overrides the RUN FWD RUN REV and JOG inputs in Remote mode and the RUN and JOG Operator Station keys in Local mode It is selected by setting FAST STOP to TRUE The Fast Stop mode can be set to either RAMP or COAST The stopping sequence starts when the FAST STOP input goes FALSE regardless of the state of the RUN input SPEED DEMAND REMOTE SETPOINT Speed 0 RUN i...

Page 61: ...e 100 ms The stop sequence continues even if the STOP signal goes inactive before the Inverter is stopped Various combinations of stop logic are shown below POWER CIRCUIT DISABLED SPEED DEMAND REMOTE SETPOINT Speed 0 SPEED TRI COAST STOP Figure 4 11 Forced Coast Stop example SPEED DEMAND REMOTE SETPOINT Speed 0 RUN FWD STOP REMOTE SETPOINT RUN REV RUN FWD ignored as already running RUN FWD acted o...

Page 62: ...When this parameter is FALSE the power stack is disabled regardless of the state of any other parameters In conjunction with the HEALTHY output parameter DRIVE ENABLE can synchronise several Inverters on power up 6LQJOH LUH RJLF 6WDUWLQJ Use this when the motor direction will always be the same The motor will run while the switch is closed and will stop when it is open RUN Digital Input 1 DIRECTIO...

Page 63: ... start running The Inverter continues running when the push button contact is released causing RUN FWD to return to FALSE While the Inverter is running forwards the RUN REV parameter is ignored until the Inverter is stopped even though the RUN FWD signal is now FALSE The JOG parameter is never latched in this way The Inverter only jogs while the JOG parameter is TRUE Sequencing Logic RUN FWD REMOT...

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Page 65: ...UDWRU 6WDWLRQ This chapter contains information on how to customise the Operator Station to your application Below are some of the ways in which you can make the Operator Station work effectively for you Consider the following features The Welcome screen can be customised so that it displays the process name for example Create two custom screens for the user using units and names relevant to the p...

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Page 68: ... in the FUNCTION BLOCKS menu MENUS a view of parameters contained in the FUNCTION BLOCKS menu for setting up the Operator Station display PARAMETER SAVE Save the application SYSTEM Macro selection and enter exit Configuration Mode Figure 5 2 The Menu System showing Menus at Level 1 1DYLJDWLQJ WKH 0HQX 6 VWHP On power up the Operator Station defaults into the OPERATOR menu timing out from the Welco...

Page 69: ...FLUXING VECTOR FLUXING AUTOTUNE VOLTAGE CONTROL UNDERLAP COMP PATTERN GEN DYNAMIC BRAKING INJ BRAKING FLY CATCHING TRIPS STATUS I O TRIPS I T TRIPS STALL TRIP TRIPS HISTORY OP STATION PASSWORD OPERATOR MENU CUSTOM SCREEN 1 CUSTOM SCREEN 2 COMMS CONTROL SYSTEM PORT P3 ALL PARAMETERS APPLICATION ONLY E M ADVANCED VIEW ONLY MENU LEVEL 3 MENU LEVEL 4 MENU LEVEL 5 MENU LEVEL 1 QUICK SETUP VECTOR SETUP ...

Page 70: ...KH XS DQG GRZQ NH V WR VFUROOLQJ WKURXJK WKH SDUDPHWHUV1 ZULWDEOH SDUDPHWHU PD EH QRQ0ZULWDEOH LI LW LV WKH GHVWLQDWLRQ RI D OLQN1 Q WKLV FDVH LW ZLOO EH LQGLFDWHG E DSSHDULQJ RQ WKH OHIW RI WKH ERWWRP OLQH1 1RQ0ZULWDEOH SDUDPHWHUV DUH LGHQWLILHG E DSSHDULQJ RQ WKH OHIW RI WKH ERWWRP OLQH1 1RWH WKDW VRPH SDUDPHWHUV EHFRPH QRQ0ZULWDEOH ZKHQ WKH QYHUWHU LV UXQQLQJ1 SDQGHG 0HQX QIRUPDWLRQ The paramet...

Page 71: ... of the menu you are about to enter is displayed i e OPERATOR or for example TRIPS Releasing the key clears the display and releases you into that menu WELCOME SCREEN OPERATOR PROG The Menu System M E SETPOINT REMOTE to other parameters to other menus parameters press immediately after power up to skip the timeout timeout from power up Figure 5 3 The Menu System showing Operation of the E M and PR...

Page 72: ...TO MEMORY menu in the PARAMETER SAVE menu at level 1 After saving press the PROG key to return to the previous display KDQJLQJ WKH LVSOD DQJXDJH Holding down the PROG key at power up takes you immediately to the DISPLAY LANGUAGE parameter in the MENUS menu at level 1 Refer to Selecting the Display Language page 5 10 for information on selecting a language The selected view level when previously po...

Page 73: ...uct Code 1RWH ROGLQJ GRZQ WKH DQG 352 352 352 352 NH V ZKLOVW GLVSOD LQJ WKH HOFRPH VFUHHQ ZLOO DOVR GLVSOD WKH SURGXFW FRGH EXW RX ZLOO EH XQDEOH WR FKDQJH WKH SDUDPHWHU1 7R JR WR WKH HOFRPH VFUHHQ SUHVV WKH 352 352 352 352 NH XQWLO RX HQWHU WKH 2SHUDWRU PHQX V VWHP WKHQ SUHVV WKH NH XQWLO WKH HOFRPH VFUHHQ LV GLVSOD HG1 4XLFN 5HVWRUH HIDXOW A special key combination restores to the Inverter the ...

Page 74: ...N menu at level 4 allows you to enable and disable the control keys on the front of the Operator Station This may be very important in situations where say changing the direction of the Inverter could have disastrous results Refer to Chapter 6 Programming Your Application OP STATION 3DVVZRUG 3URWHFWLRQ When in force the password prevents unauthorised parameter modification by making all parameters...

Page 75: ... the STARTUP SCREEN parameter this is described below Press the down arrow to display the OPERATOR MENU 2 parameter You select a parameter for display by entering its tag number into one of the OPERATOR MENU parameters press the M key and use the up and down keys to set the tag number Press the E key to exit the parameter For more details on customising this menu to your application refer to Chapt...

Page 76: ...el 2 saves to non volatile memory within the Inverter 2 SAVE TO OP menu at level 2 saves to the Operator Station 1RWH 7KH 6 9 72 23 IXQFWLRQ SURGXFHV D FRS RI WKH QYHUWHU V VHWXS LQFOXGLQJ DOO XVHU RSWLRQV DQG WKH FXUUHQW SDVVZRUG UHIHU WR RS LQJ DQ SSOLFDWLRQµ EHORZ1 5HVWRULQJ 6DYHG 6HWWLQJV If you are unsure about any changes you have made you can re load the last saved setup from memory Enter t...

Page 77: ...OO WUDQVIHU WKH SDVVZRUG RI WKH KRVW XQLW1 5HIHU WR 3DVVZRUG 3URWHFWLRQµ SDJH 80431 The Operator Station still has the application data stored allowing transfer to successive units This information is replaced by any subsequent SAVE TO OP operation DFNLQJ0XS RXU SSOLFDWLRQ The Operator Station can be used to back up the application data stored in the Inverter as a safety measure Refer to Transferr...

Page 78: ...8047 7KH 2SHUDWRU 6WDWLRQ 8 769 6HULHV UHTXHQF QYHUWHU ...

Page 79: ...ut parameter of another or the same function block Each individual block is a processing feature i e it takes the input parameter processes the information and makes the result available as one or more output parameters 0RGLI LQJ D ORFN LDJUDP RQILJXUDWLRQ DQG 3DUDPHWHULVDWLRQ 0RGHV There are two modes of operation used while modifying a block diagram Parameterisation and Configuration modes The E...

Page 80: ...at block as their destination are executed thereby copying new values in to the block s parameter inputs The input parameters are then processed to produce a new set of output parameters The execution order of the blocks is automatically arranged for minimal delay The output value transferred by a link on execution is clamped to be between the maximum and minimum value for its destination input pa...

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Page 82: ...ters use a four digit hexadecimal number to identify individual trips Each trip has a unique corresponding number as shown below 7ULS 7ULS 7ULS 7ULS 7ULS RGH 7ULS RGH 7ULS RGH 7ULS RGH LJLW 7 LJLW 7 LJLW 7 LJLW 7 LJLW 6 LJLW 6 LJLW 6 LJLW 6 LJLW 5 LJLW 5 LJLW 5 LJLW 5 LJLW 4 LJLW 4 LJLW 4 LJLW 4 4 02725 7 03 4 4 855 17 0 7 5 4 6 257 5 8 7 7 53 579 85 54 2 63 4 55 3 6 5 When more than one trip is t...

Page 83: ...N XQFWLRQ ORFN XQFWLRQ ORFN XQFWLRQ ORFN 3DJH 3DJH 3DJH 3DJH 1 2 1 909 23 5 725 0 18 9076 1 2 1387 90 23 67 7 21 9077 1 2 287387 9044 3 66 25 9079 872 5 67 57 9046 3 77 51 1 907 872781 9048 3 907 5 21752 9049 35 6 7 9083 2006 21752 904 5 6 2 2 5 9085 855 17 904 5 5 1 9086 855 17 0 7 9053 6 48 1 1 2 9088 86720 6 5 1 9054 6 732 17 6 908 08 7 3 5 9056 6 3 5 48 1 6 908 7 1387 9057 6 5 7 0 7 9093 7 287...

Page 84: ...t less than the comparison LEVEL will cause the output VALUE to be FALSE 10V 10V 0 30 100 0 FALSE 1 TRUE LEVEL TRUE FALSE VALUE raw input 00 0HQX 0DS 4 SETUP PARAMETERS 5 FUNCTION BLOCKS 6 INPUTS OUTPUTS 7 ANALOG DIGIN 8 ANALOG DIGIN 1 8 ANALOG DIGIN 2 A DIN 2 INVERT A DIN 2 LEVEL A DIN 2 HYST A DIN 2 VALUE ANALOG DIGIN 2 VALUE 95 FALSE FALSE 94 INVERT 30 00 96 LEVEL 5 00 97 HYSTERISIS 3DUDPHWHU H...

Page 85: ...o an equivalent percentage by the Inverter s analog input electronics The percentage generated by a given input voltage depends on the hardware range selected as shown in the table below The hardware range is selected using switch bank SW1 on the control PCB as described under the ANALOG INPUT function block 1RPLQDO DUGZDUH 5DQJH 1RPLQDO DUGZDUH 5DQJH 1RPLQDO DUGZDUH 5DQJH 1RPLQDO DUGZDUH 5DQJH DU...

Page 86: ...3 SCALE 0 00 714 OFFSET 0 20 mA 712 TYPE FALSE 711 BREAK ENABLE 0 00 716 BREAK VALUE 3DUDPHWHU HVFULSWLRQV SCALE Range 300 00 to 300 00 A scaling factor applied to the raw input With a scaling factor of 100 00 and an offset of 0 00 an input equal to the low input range will appear as a value of 0 00 Similarly an input equal to the high input range will appear as a value of 100 00 OFFSET Range 300 ...

Page 87: ...lied as shown to produce a value suitable for use in the application The break detect facility may only be used in conjunction with the following hardware ranges 2 to 10V 1 to 5V 4 to 20mA and 20 to 4mA An input break is defined as an input reading less than either 0 1V or 0 45mA When an input break has been detected the VALUE output is forced to be the BREAK VALUE BREAK ENABLE Range FALSE TRUE Fo...

Page 88: ...r Table 6 2 Select Input Signal Figure 6 3 I O Configuration Switches shown at Manufacturing Defaults QSXW QSXW QSXW QSXW 7 SH 7 SH 7 SH 7 SH 6ZLWFK 6HWWLQJV 6ZLWFK 6HWWLQJV 6ZLWFK 6HWWLQJV 6ZLWFK 6HWWLQJV ANALOG INPUT 4 3053 RU 7053P 6 424 2 6 425 21 7HUPLQDO 4 30439 6 424 2 6 425 2 439 6 424 21 6 425 2 1 2 1387 5 3053 RU 7053P 6 426 2 6 427 21 7HUPLQDO 5 30439 6 426 2 6 427 2 439 6 426 21 6 427 ...

Page 89: ...SCALE 0 00 733 OFFSET FALSE 734 ABS 10 10 V 735 TYPE ANALOG OUTPUT 1 0 00 45 VALUE 100 00 46 SCALE 0 00 47 OFFSET TRUE 48 ABS 0 10 V 49 TYPE 3DUDPHWHU HVFULSWLRQV VALUE Range 300 00 to 300 00 The demanded value to output SCALE Range 300 00 to 300 00 A scaling factor to apply to VALUE A scaling factor of 100 00 has no effect OFFSET Range 300 00 to 300 00 An offset added to VALUE after the scaling f...

Page 90: ...6ZLWFK 6HWWLQJV 6 5 The analog output terminals are configured for voltage or current operation by the I O configuration switch settings Remember to select the appropriate TYPE parameter Table 6 3 Select Input Signal Figure 6 4 I O Configuration Switches shown at Manufacturing defaults OUTPUT SCAL OFFSET VALU ABS TYPE QSXW QSXW QSXW QSXW 7 SH 7 SH 7 SH 7 SH 6ZLWFK 6HWWLQJV 6ZLWFK 6HWWLQJV 6ZLWFK 6...

Page 91: ... the auto restart feature ATTEMPTS Range 1 to 10 Determines the number of restarts that will be permitted before requiring an external fault reset INITIAL DELAY 1 Range 0 0 to 600 0 s Determines the delay for the first restart attempt when the trip is included in TRIGGERS 1 The delay is measured from all error conditions clearing ATTEMPT DELAY 1 Range 0 0 to 600 0 s Determines the delay between re...

Page 92: ... FALSE TRUE Indicates that an auto restart is occuring ATTEMPTS LEFT Range xxxxx Indicates the number of attempts left before an external fault reset is required TIME LEFT Range xxxx x s When in the timing sub state this parameter indicates the time left before an auto restart attempt will be permitted When non zero this value is unaffected by changes to ATTEMPT DELAY 1 ...

Page 93: ... from the stopped condition The function block cannot be changed whilst the drive is running When the test is complete the stack is disabled and the motor left to coast 00 0HQX 0DS 4 SETUP PARAMETERS 5 FUNCTION BLOCKS 6 MOTOR CONTROL 7 AUTOTUNE AUTOTUNE ENABLE AUTOTUNE MODE AUTOTUNE ACTIVE AUTOTUNE ACTIVE 604 FALSE FALSE 603 ENABLE CALC NO LOAD I 689 MODE 3DUDPHWHU HVFULSWLRQV ENABLE Range FALSE T...

Page 94: ...8 ON HOLD TIME 0 00 s 589 OFF HOLD TIME 3DUDPHWHU HVFULSWLRQV ON LOAD Range 0 00 to 150 00 Load level at which the external motor brake is applied ON FREQUENCY Range 0 0 to 480 0 Hz Frequency at which the external motor brake is applied OFF FREQUENCY Range 0 0 to 480 0 Hz Frequency at which the external motor brake is released ON HOLD TIME Range 0 00 to 60 00 s Sets the duration of the pulse outpu...

Page 95: ...e terminals 1 TRUE and in REMOTE mode then control is from the communications REMOTE SEQ MODES Range Enumerated see below Selects the type of remote sequencing mode Enumerated Value Mode 0 TERMINALS COMMS 1 TERMINALS ONLY 2 COMMS ONLY REMOTE REF MODES Range Enumerated see below Selects the type of remote reference mode Enumerated Value Mode 0 TERMINALS COMMS 1 TERMINALS ONLY 2 COMMS ONLY COMMS TIM...

Page 96: ... current However for small motors this proportion can be much higher If in doubt this information can be obtained from the motor manufacturer Alternatively the parameter should be set to rms line current drawn from the Inverter when running the motor under no load at base frequency The value of NO LOAD CALIB is internally clamped in the Inverter to be within 10 to 90 of the FULL LOAD CALIB setting...

Page 97: ... addition the field current component is re scaled to provide a FIELD diagnostic A value of 100 0 in the field diagnostic indicates that the motor is operating at rated flux The torque current component is re scaled to provide a LOAD diagnostic A value of 100 0 in the load diagnostic indicates that the motor is operating at rated torque or full load I TORQUE Range xxx xh h This diagnostic contains...

Page 98: ...N LIM ENABLE CURRENT LIMITING CURRENT LIMIT LIMITING 370 FALSE 150 00 365 MOTOR I LIMIT 150 00 623 REGEN I LIMIT CURRENT 366 FEEDBACK SOURCE TRUE 686 REGEN LIM ENABLE 3DUDPHWHU HVFULSWLRQV MOTOR I LIMIT Range 0 00 to 150 00 This parameter sets the level of motor current as a of FULL LOAD CALIB refer to the CURRENT FEEDBACK function block at which the Inverter begins to reduce the Inverter output f...

Page 99: ...me UNITS Range 5 characters A 5 character label that is displayed as the parameter units DECIMAL PLACE Range Enumerated see below Select the position of the decimal point Note that _ indicates a character that will not display on the Operator Station Enumerated Value Decimal Place 0 XXXXX 1 XXXX X 2 XXX XX 3 XX XXX 4 X XXXX 5 XXXX _ 6 XXX X_ 7 XX XX_ 8 X XXX_ CUSTOM SCREEN 1 0 74 TAG NO 324 NAME 3...

Page 100: ...ined by the formula COEFFICIENT C Range 30000 to 30000 Coefficient used as defined by the formula HIGH LIMIT Range 30000 to 30000 Use high limit to set a maximum value on the Operator Station Setting the HIGH LIMIT lower than or equal to the LOW LIMIT makes the parameter read only LOW LIMIT Range 30000 to 30000 Use low limit to set a minimum value on the Operator Station Setting the HIGH LIMIT hig...

Page 101: ...UT 8 OUTPUT 9 OUTPUT 10 OUTPUT 11 OUTPUT 12 OUTPUT 13 OUTPUT 14 OUTPUT 15 DEMULTIPLEXER OUTPUT 0 657 FALSE OUTPUT 1 658 FALSE OUTPUT 2 659 FALSE OUTPUT 3 660 FALSE OUTPUT 4 661 FALSE OUTPUT 5 662 FALSE OUTPUT 6 663 FALSE OUTPUT 7 664 FALSE OUTPUT 8 665 FALSE OUTPUT 9 666 FALSE OUTPUT 10 667 FALSE OUTPUT 11 668 FALSE OUTPUT 12 669 FALSE OUTPUT 13 670 FALSE OUTPUT 14 671 FALSE OUTPUT 15 672 FALSE 00...

Page 102: ...E logic value The digital input block takes this value and optionally inverts it before providing the VALUE output 00 0HQX 0DS 7 4 SETUP PARAMETERS 7 5 FUNCTION BLOCKS 6 INPUTS OUTPUTS 7 DIGITAL INPUT 8 DIGITAL INPUT 1 8 DIGITAL INPUT 2 8 DIGITAL INPUT 3 8 DIGITAL INPUT 4 8 DIGITAL INPUT 5 8 DIGITAL INPUT 6 8 DIGITAL INPUT 7 8 DIGITAL INPUT 8 DIN 8 INVERT DIN 8 VALUE DIGITAL INPUT 6 VALUE 726 FALS...

Page 103: ...ssociated with terminals 14 15 DIGITAL OUTPUT 3 is associated with terminals 16 17 INVERT reverses the output logic 00 0HQX 0DS 4 SETUP PARAMETERS 5 FUNCTION BLOCKS 6 INPUTS OUTPUTS 7 DIGITAL OUTPUT 8 DIGITAL OUTPUT 1 8 DIGITAL OUTPUT 2 8 DIGITAL OUTPUT 3 DOUT 3 VALUE DOUT 3 INVERT DIGITAL OUTPUT 2 FALSE 55 VALUE FALSE 54 INVERT DIGITAL OUTPUT 1 FALSE 52 VALUE FALSE 51 INVERT DIGITAL OUTPUT 3 FALS...

Page 104: ... braking resistor and the energy dissipated across the brake switch With this information the Inverter is able to deduce the loading on the brake resistor An optional trip may be enabled should the resistor be loaded beyond its capabilities Refer also to Chapter 13 Application Notes Dynamic Braking 00 0HQX 0DS 4 SETUP PARAMETERS 5 FUNCTION BLOCKS 6 MOTOR CONTROL 7 DYNAMIC BRAKING BRAKE ENABLE BRAK...

Page 105: ... or CLOCK The CLOCK DIRECTION option is not supported on this product Enumerated Value Mode 0 QUADRATURE 1 CLOCK DIR 2 CLOCK RESET Range FALSE TRUE When TRUE the POSITION output is set and held at zero LINES Range 1 to 10000 The number of lines must be set to match the type of encoder being used Incorrect setting of this parameter will result in an erroneous speed measurement INVERT Range FALSE TR...

Page 106: ...ined by the V F SHAPE parameter Above base frequency the volts will saturate at the maximum value Setting the BASE FREQUENCY parameter to a value greater than LIMIT FREQUENCY parameter results in the internal value of base frequency used for the volts to frequency template being clamped at the set value of limit frequency LIMIT FREQUENCY Range Enumerated see below Sets the value of the maximum out...

Page 107: ... applications For either of these V F shapes the BASE FREQUENCY which is the value of Inverter output frequency at which maximum output volts is provided can be set by the user Correct no load motor fluxing at low Inverter output frequencies can be achieved by setting the FIXED BOOST parameter Correct motor fluxing under load conditions is achieved by setting the AUTO BOOST parameter The motor is ...

Page 108: ...quence Enumerated Value Search Mode 0 BIDIRECTIONAL 1 UNIDIRECTIONAL SEARCH VOLTS Range 0 00 to 100 00 The percentage level of the search volts applied to the motor during the speed search phase of the flycatching sequence Increasing this parameter improves the accuracy of the discovered motor speed but increases the braking influence of the speed search on the rotating motor SEARCH BOOST Range 0 ...

Page 109: ...arting conditions ALWAYS All starts after controlled or uncontrolled stop or after a power up TRIP or POWER UP After uncontrolled stop i e trip or coast or after a power up TRIP After uncontrolled stop i e trip or coast The type of speed sequence may be Bidirectional or Unidirectional LGLUHFWLRQDO Initially the search is performed in the direction of the speed setpoint If the drive fails to identi...

Page 110: ...o 480 0 Hz Determines the maximum frequency applied to the motor for the low frequency injection braking mode It is also clamped internally so as never to exceed 50 of base speed value I LIM LEVEL Range 50 00 to 150 00 Determines the level of motor current flowing during low frequency injection braking DC PULSE Range 0 0 to 100 0 s Determines the duration of the dc pulse applied to the motor when ...

Page 111: ... EXTERNAL TRIP to occur unless this trip is disabled within the TRIPS area This parameter is not saved in the Inverter s non volatile memory and thus is reset to the default setting at power up INPUT 1 BREAK Range FALSE TRUE A general purpose signal designed to be internally wired to the function block ANALOG INPUT 1 BREAK parameter When this signal goes TRUE this causes an INPUT 1 BREAK trip to o...

Page 112: ...t is below the level is used to balance the time for which the current is above the level This avoids spurious trips while maintaining the monitoring function Refer to Chapter 7 for a description of the trips supported by the Inverter 00 0HQX 0DS 4 SETUP PARAMETERS 5 FUNCTION BLOCKS 6 TRIPS 7 I T TRIP I T THRESHOLD I T TIME I T UPPER LIMIT I t TRIP 105 00 237 I t THRESHOLD 60 s 238 I t TIME 150 00...

Page 113: ...r 4 Operating the Inverter The Start Stop Mode Explained 00 0HQX 0DS 4 SETUP PARAMETERS 5 FUNCTION BLOCKS 6 SEQ REF 7 JOG JOG SETPOINT JOG ACCEL RATE JOG DECEL RATE JOG 10 00 246 SETPOINT 1 0 s 261 ACCEL RATE 1 0 s 262 DECEL RATE 3DUDPHWHU HVFULSWLRQV SETPOINT Range 0 00 to 100 00 The setpoint is the target reference that the Inverter will ramp to Direction is taken from the current mode LOCAL or ...

Page 114: ... Remote is an external signal The modes supported are Enumerated Value Seq Mode 0 LOCAL REMOTE 1 LOCAL ONLY 2 REMOTE ONLY REF MODES Range Enumerated see below Allows the source of the reference signal to be selected Local is the Operator Station Remote is an external signal The modes supported are Enumerated Value Ref Mode 0 LOCAL REMOTE 1 LOCAL ONLY 2 REMOTE ONLY POWER UP MODE Range Enumerated se...

Page 115: ...06 INPUT B FALSE 207 INPUT C NOT A 209 TYPE LOGIC FUNC 8 OUTPUT 218 FALSE FALSE 215 INPUT A FALSE 216 INPUT B FALSE 217 INPUT C NOT A 219 TYPE LOGIC FUNC 10 OUTPUT 228 FALSE FALSE 225 INPUT A FALSE 226 INPUT B FALSE 227 INPUT C NOT A 229 TYPE LOGIC FUNC 1 OUTPUT 183 FALSE FALSE 180 INPUT A FALSE 181 INPUT B FALSE 182 INPUT C NOT A 184 TYPE LOGIC FUNC 3 OUTPUT 193 FALSE FALSE 190 INPUT A FALSE 191 ...

Page 116: ...E otherwise the OUTPUT is TRUE OR A B C OUTPUT INPUT A INPUT B INPUT C OR A B C If at least one of A or B or C is TRUE then the OUTPUT is TRUE otherwise the OUTPUT is FALSE NOR A B C OUTPUT INPUT A INPUT B INPUT C NOR A B C If at least one of A or B or C is TRUE then the OUTPUT is FALSE otherwise the OUTPUT is TRUE TYPE Range Enumerated see below The operation to be performed on the three inputs t...

Page 117: ...ger Input B is not used This function outputs a pulse of 20ms duration when INPUT A to the block becomes TRUE When INPUT C is TRUE the output is inverted 1 0 EDGE A input A output input C FALSE input C TRUE Duration 20ms t Falling Edge Trigger Input B is not used This function outputs a pulse of 20ms duration when INPUT A to the block becomes FALSE When INPUT C is TRUE the output is inverted AND A...

Page 118: ...B C Refer to the Truth Table FALSE 0 TRUE 1 Input State A B C Output State 0 0 0 1 0 0 1 0 0 1 0 1 0 1 1 1 1 0 0 1 1 0 1 1 1 1 0 1 1 1 1 1 S FLIP FLOP OUTPUT INPUT A S FLIP FLOP INPUT B This is a set dominant flip flop INPUT A functions as set and INPUT B as reset R FLIP FLOP OUTPUT INPUT A R FLIP FLOP INPUT B This is a reset dominant flip flop INPUT A functions as reset and INPUT B as set ...

Page 119: ...put goes linearly between minimum and 100 for an input that goes from 0 to 100 Note the constraints min 0 input 0 max 100 00 0HQX 0DS 4 SETUP PARAMETERS 5 FUNCTION BLOCKS 6 SETPOINT FUNCS 7 MINIMUM SPEED MIN SPEED INPUT MIN SPEED MIN SPEED MODE MIN SPEED OUTPUT MINIMUM SPEED OUTPUT 335 0 00 0 00 336 INPUT 100 00 337 MINIMUM PROP W MIN 338 MODE 3DUDPHWHU HVFULSWLRQV INPUT Range 300 00 to 300 00 The...

Page 120: ...UT 4 INPUT 5 INPUT 6 INPUT 7 INPUT 8 INPUT 9 INPUT 10 INPUT 11 INPUT 12 INPUT 13 INPUT 14 INPUT 15 OUTPUT MULTIPLEXER OUTPUT 598 0000 FALSE 641 INPUT 0 FALSE 642 INPUT 1 FALSE 643 INPUT 2 FALSE 644 INPUT 3 FALSE 645 INPUT 4 FALSE 646 INPUT 5 FALSE 647 INPUT 6 FALSE 648 INPUT 7 FALSE 649 INPUT 8 FALSE 650 INPUT 9 FALSE 651 INPUT 10 FALSE 652 INPUT 11 FALSE 653 INPUT 12 FALSE 654 INPUT 13 FALSE 655 ...

Page 121: ... MENU 10 OP MENU 11 OP MENU 12 OP MENU 13 OP MENU 14 OP MENU 15 OPERATOR MENU 1 93 STARTUP SCREEN 255 626 OP MENU 2 591 627 OP MENU 3 67 628 OP MENU 4 72 629 OP MENU 5 75 630 OP MENU 6 370 631 OP MENU 7 0 632 OP MENU 8 0 633 OP MENU 9 0 634 OP MENU 10 0 635 OP MENU 11 0 636 OP MENU 12 0 637 OP MENU 13 0 638 OP MENU 14 0 639 OP MENU 15 3DUDPHWHU HVFULSWLRQV STARTUP SCREEN Range 0 to 15 Selects whic...

Page 122: ...ON 3DUDPHWHU HVFULSWLRQV VIEW LEVEL Range Enumerated see below The menu to be displayed by the Operator Station Enumerated Value Viewing Level 0 OPERATOR 1 BASIC 2 ADVANCED LANGUAGE Range Enumerated see below The display language for the menu Enumerated Value Language 0 ENGLISH 1 DEUTSCH 2 FRANCAIS 3 ESPANOL ENABLED KEYS Range 0000 to FFFF The following keys on the Operator Station can be enabled ...

Page 123: ...perator Station CONFIGURATION ID Range 16 characters This 16 character string is displayed as the top line of the Welcome screen OP DATABASE Range FALSE TRUE When TRUE this diagnostic output indicates that the connected Operator Station contains a configuration that may be loaded into the Inverter OP VERSION Range 0000 to FFFF Displays the software version of the Operator Station It is cleard to 0...

Page 124: ...cked no parameters in the inverter may be modified from the Operator Station with the possible exception of the parameters in the OPERATOR menu see PROTECT OP MENU below CHANGE PASSWORD Range 0000 to FFFF This parameter is used to initally set and if necessary change the password held in the inverter When the password is set to 0000 the Operator Station is always unlocked PROTECT LOCAL SP Range FA...

Page 125: ...LOCKS 6 MOTOR CONTROL 7 PATTERN GEN RANDOM PATTERN PATTERN GEN FREQ DEFLUX DELAY DRIVE FREQUENCY VOLTS BOOST PATTERN GEN DRIVE FREQUENCY 591 0 0 Hz VOLTS 592 0 0 V BOOST 593 0 0 V TRUE 98 RANDOM PATTERN 3 kHz 99 FREQ SELECT 2 0 s 100 DEFLUX DELAY 3DUDPHWHU HVFULSWLRQV RANDOM PATTERN Range FALSE TRUE This parameter selects between random pattern quiet motor noise or the more conventional fixed carr...

Page 126: ... 312 INTEGRAL DEFEAT 1 0 313 P GAIN 1 00 s 314 I TIME CONST 0 000 s 315 D TIME CONST 2 000 s 316 FILTER TC 100 00 317 OUTPUT POS LIMIT 100 00 318 OUTPUT NEG LIMIT 1 0000 319 OUTPUT SCALING 3DUDPHWHU HVFULSWLRQV SETPOINT Range 300 00 to 300 00 An input to the PID block FEEDBACK Range 300 00 to 300 00 An input to the PID block SETPOINT NEGATE Range FALSE TRUE Changes the sign of SETPOINT FEEDBACK NE...

Page 127: ...ock D TIME CONST Range 0 000 to 10 000 s The derivative time constant of the PID controller FILTER TC Range 0 000 to 10 000 s In order to help attenuate high frequency noise on the PID output a first order output filter has been provided This parameter determines the output filter time constant OUTPUT POS LIMIT Range 0 00 to 105 00 This parameter determines the maximum positive excursion Limit of ...

Page 128: ...517 INPUT 7 PRESET 6 OUTPUT 1 541 0 00 OUTPUT 2 542 0 00 INPUT 0 540 SELECT INPUT 0 00 532 INPUT 0 0 00 533 INPUT 1 0 00 534 INPUT 2 0 00 535 INPUT 3 0 00 536 INPUT 4 0 00 537 INPUT 5 0 00 538 INPUT 6 0 00 539 INPUT 7 PRESET 8 OUTPUT 1 563 0 00 OUTPUT 2 564 0 00 INPUT 0 562 SELECT INPUT 0 00 554 INPUT 0 0 00 555 INPUT 1 0 00 556 INPUT 2 0 00 557 INPUT 3 0 00 558 INPUT 4 0 00 559 INPUT 5 0 00 560 I...

Page 129: ...ll return a value of zero 3DUDPHWHU HVFULSWLRQV SELECT INPUT Range Enumerated see below Determines which of the inputs is routed to OUTPUT 1 In addition if SELECT INPUT is in the range 0 to 3 INPUT 4 to INPUT 7 respectively is routed to OUTPUT 2 Enumerated Value Select Input 0 INPUT 0 1 INPUT 1 2 INPUT 2 3 INPUT 3 4 INPUT 4 5 INPUT 5 6 INPUT 6 7 INPUT 7 INPUT 0 TO INPUT 7 Range 300 00 to 300 00 In...

Page 130: ...S 6 SETPOINT FUNCS 7 RAISE LOWER RAISE INPUT LOWER INPUT RL RAMP RATE RL MAX VALUE RL MIN VALUE RL RESET VALUE RL RESET RAISE LOWER OUT RAISE LOWER OUTPUT 325 0 00 FALSE 327 RAISE INPUT FALSE 328 LOWER INPUT 10 0 s 326 RAMP RATE 100 00 330 MAX VALUE 100 00 329 MIN VALUE 0 00 331 RESET VALUE FALSE 332 RESET 3DUDPHWHU HVFULSWLRQV RAISE INPUT Range FALSE TRUE When TRUE causes OUTPUT to ramp up LOWER ...

Page 131: ...T SPEED TRIM Range 300 00 to 300 00 The trim is added to the ramp output in remote mode or if TRIM IN LOCAL is TRUE to form SPEED DEMAND The trim is typically connected to the output of a PID in a closed loop system MAX SPEED CLAMP Range 0 00 to 100 00 Maximum value for SPEED DEMAND MIN SPEED CLAMP Range 100 00 to 0 00 Minimum value for SPEED DEMAND TRIM IN LOCAL Range FALSE TRUE When TRUE SPEED T...

Page 132: ...s always positive i e forward MAX SPEED CLAMP MIN SPEED CLAMP SPEED SETPOINT SPEED DEMAND REVERSE SPEED TRIM REMOTE SETPOINT REMOTE REVERSE SYSTEM RAMP MAX SPEED CLAMP MIN SPEED CLAMP SPEED SETPOINT SPEED DEMAND REVERSE SPEED TRIM TRIM IN LOCAL LOCAL SETPOINT LOCAL REVERSE SYSTEM RAMP 0 COMMS SETPOINT Set only from Comms tag 269 REMOTE SETPOINT if Remote Reference Terminal mode COMMS SETPOINT if R...

Page 133: ...E 292 RUN REV FALSE 293 STOP FALSE 280 JOG TRUE 276 DRIVE ENABLE TRUE 277 FAST STOP TRUE 278 COAST STOP FALSE 294 REMOTE REVERSE FALSE 282 REM TRIP RESET TRUE 290 TRIP RST BY RUN FALSE 283 POWER UP START 3DUDPHWHU HVFULSWLRQV RUN FWD Range FALSE TRUE Setting this parameter to TRUE causes the Inverter to run in the forward direction RUN REV Range FALSE TRUE Setting this parameter to TRUE causes the...

Page 134: ...n external contactor in the motor output This contactor is normally closed unless a Trip condition has occurred or the Inverter goes into the re configuration mode SWITCH ON ENABLE Range FALSE TRUE Sometimes referred to as READY TO SWITCH ON this parameter indicates that the Inverter will accept a run command SWITCHED ON Range FALSE TRUE Indicates that the Inverter s power stack is operable and th...

Page 135: ... 00 0HQX 0DS 4 SETUP PARAMETERS 5 FUNCTION BLOCKS 6 MOTOR CONTROL 7 SETPOINT SCALE SCALE INPUT MAX SPEED SCALE OUTPUT SETPOINT SCALE OUTPUT 59 0 00 lf 0 00 58 INPUT 50 0 Hz 57 MAX SPEED 3DUDPHWHU HVFULSWLRQV INPUT Range 300 00 to 300 00 The setpoint delivered by the re wired function block portion of the Inverter s application MAX SPEED Range 0 0 to 480 0 Hz The physical motor speed equivalent to ...

Page 136: ...WLRQV INPUT Range 300 00 to 300 00 The value of the block input in BAND 1 Range 0 0 to 480 0 Hz The width of each skip band in Hz FREQUENCY 1 Range 0 0 to 480 0 Hz This parameter contains the centre frequency of each skip band in Hz BAND 2 Range 0 0 to 480 0 Hz The width of each skip band in Hz FREQUENCY 2 Range 0 0 to 480 0 Hz This parameter contains the centre frequency of each skip band in Hz B...

Page 137: ...AND parameter The Inverter will then avoid sustained operation within the forbidden band as shown in the diagram The skip frequencies are symmetrical and thus work in forward and reverse 1RWH 6HWWLQJ WKH 5 48 1 WR 3 GLVDEOHV WKH FRUUHVSRQGLQJ EDQG1 6HWWLQJ WKH 1 WR 3 FDXVHV WKH YDOXH RI 1 4 WR EH XVHG IRU WKLV EDQG1 The behaviour of this function block is illustrated below Setpoint Drive Frequency...

Page 138: ...te limits block to hold the setpoint at its current value This typically lasts for only 1ms time for the excess energy to be dumped into the braking resistor 00 0HQX 0DS 4 SETUP PARAMETERS 5 FUNCTION BLOCKS 6 MOTOR CONTROL 7 SLEW RATE LIMIT SLEW ENABLE SLEW ACCEL LIMIT SLEW DECEL LIMIT SLEW RATE LIMIT TRUE 60 ENABLE 500 0 Hz s 62 ACCEL LIMIT 500 0 Hz s 61 DECEL LIMIT 3DUDPHWHU HVFULSWLRQV ENABLE R...

Page 139: ...MOTORING LIMIT 150 0 n min 86 REGEN LIMIT 3DUDPHWHU HVFULSWLRQV ENABLE Range FALSE TRUE For the slip compensation to be operational this must be TRUE NAMEPLATE RPM Range 0 to 28800 n min This is the rated speed of the motor at rated load MOTOR POLES Range Enumerated see below The number of motor poles The values that this parameter may take are Enumerated Value Number of poles 0 2 1 4 2 6 3 8 4 10...

Page 140: ... running in induction motors This can be experienced at approximately half full speed and under low load conditions 00 0HQX 0DS 4 SETUP PARAMETERS 5 FUNCTION BLOCKS 6 MOTOR CONTROL 7 STABILISATION STB ENABLE STABILISATION TRUE 128 ENABLE 3DUDPHWHU HVFULSWLRQV ENABLE Range FALSE TRUE Enables or disables the stabilisation function ...

Page 141: ...tive The timer is reset whenever the estimated load is less than the STALL LIMIT Refer to Chapter 7 for a description of the trips supported by the Inverter 00 0HQX 0DS 4 SETUP PARAMETERS 5 FUNCTION BLOCKS 6 TRIPS 7 STALL TRIP STALL LIMIT STALL TIME STALL TRIP 100 00 240 STALL LIMIT 600 0 s 241 STALL TIME 3DUDPHWHU HVFULSWLRQV STALL LIMIT Range 50 00 to 150 00 The load limit beyond which the stall...

Page 142: ... deceleration time provided it is non zero When COAST is selected the motor will free wheel When DC INJECTION is selected the motor is stopped by applying dc current STOP RATE Range 0 0 to 600 0 s Rate at which the demand is ramped to zero after the ramp has been quenched STOP ZERO SPEED Range 0 00 to 100 00 Threshold for zero speed detection used by stop sequences STOP DELAY Range 0 000 to 30 000...

Page 143: ...II protocol XQFWLRQDO HVFULSWLRQ The unit will always respond to GID 0 and UID 0 as this is the broadcast address used by the Operator Station 1RWH 7KH 7HFKQRORJ 2SWLRQ XVHV D GLIIHUHQW SRUW DQG DGGUHVV1 W GRHV QRW UHVSRQG WR WKH EURDGFDVWµ DGGUHVV1 SYSTEM PORT P3 0 102 GROUP ID GID 0 103 UNIT ID UID 00 0HQX 0DS 4 SETUP PARAMETERS 5 FUNCTION BLOCKS 6 SERIAL LINKS 7 SYSTEM PORT P3 GROUP ID GID UNIT...

Page 144: ... the Inverter will take to ramp the setpoint from 0 00 to 100 00 DECEL RATE Range 0 0 to 600 0 s The time that the Inverter will take to ramp from the setpoint from 100 00 to 0 00 SYMETRIC RATE Range 0 0 to 600 0 s The time that the Inverter will take to ramp from 0 00 to 100 00 and from 100 00 to 0 00 when SYMETRIC MODE is TRUE SYMETRIC MODE Range FALSE TRUE Select whether to use the ACCEL RATE a...

Page 145: ... to 100 00 Rate of change of acceleration for the first segment of the curve in units per second i e if the full speed of the machine is 1 25m s then the acceleration will be 1 25 x 50 00 0 625m s SRAMP JERK 2 Range 0 00 to 100 00 Rate of change of acceleration in units of percent per second for segment 2 SRAMP JERK 3 Range 0 00 to 100 00 Rate of change of acceleration in units of percent per seco...

Page 146: ... OPTION IN 4 TEC OPTION IN 5 TEC OPTION FAULT TEC OPTION VER TEC OPTION OUT 1 TEC OPTION OUT 2 3DUDPHWHU HVFULSWLRQV TYPE Range Enumerated see below Selects the type of Technology Option card Enumerated Value Technology Option 3 121 4 567 8 5 352 86 3 6 1 7 9 1 7 8 123 1 9 7 3 9 7 3 INPUT 1 to INPUT 5 Range 32768 to 32767 The use of these input parameters depends on the type of Technology Option c...

Page 147: ...5 NO TRIP TRIP 7 506 NO TRIP TRIP 8 507 NO TRIP TRIP 9 508 NO TRIP TRIP 10 OLDEST 509 NO TRIP 3DUDPHWHU HVFULSWLRQV TRIP 1 NEWEST Range Enumerated Records the most recent trip that caused the Inverter to stop The values that this and the parameters below may take are the same as tag number 6 FIRST TRIP detailed in the TRIPS STATUS function block TRIP 2 Range As above Records the second most recent...

Page 148: ...ange FALSE TRUE Inverts the thermistor input ACTIVE TRIPS and ACTIVE TRIPS Range 0000 to FFFF Indicates which trips are currently active These parameters are a coded representation of the trip status See below for a description of how this parameter is formed WARNINGS and WARNINGS Range 0000 to FFFF Indicates which conditions are likely to cause a trip These parameters are a coded representation o...

Page 149: ... 0D EH LVDEOHG 12 75 3 3 12 1 29 592 76 4 1R 1 81 592 7 5 1R 29 5 855 17 6 1R 76 1 7 03 7 1R 7 51 75 3 8 HV 1387 4 5 9 HV 1387 5 5 HV 02725 67 HV 7 75 3 1R 5 5 6 6725 43 HV 5 6 7 44 HV 23 67 7 21 45 HV 267 2006 46 HV 47 48 49 02725 7 03 4 HV 855 17 0 7 4 1R 6 257 5 8 7 4 1R 579 85 53 HV 2 63 54 1R 3 6 55 HV H DGHFLPDO 5HSUHVHQWDWLRQ RI 7ULSV The ACTIVE TRIPS WARNINGS and DISABLED TRIPS parameters ...

Page 150: ...quired for correct operation of the Inverter power electronic output stage The delay causes errors in the Inverter output voltage leading to non sinusiodal motor currents at low motor speeds The result is motor cogging and a loss of motor torque at low speeds Underlap compensation removes underlap errors and provides consistent motor operation regardless of motor speed 00 0HQX 0DS 4 SETUP PARAMETE...

Page 151: ...154 TYPE VALUE FUNC 7 OUTPUT 163 0 00 0 00 160 INPUT A 0 00 161 INPUT B 0 00 162 INPUT C IF C A 164 TYPE VALUE FUNC 9 OUTPUT 173 0 00 0 00 170 INPUT A 0 00 171 INPUT B 0 00 172 INPUT C IF C A 174 TYPE VALUE FUNC 2 OUTPUT 138 0 00 0 00 135 INPUT A 0 00 136 INPUT B 0 00 137 INPUT C IF C A 139 TYPE VALUE FUNC 4 OUTPUT 148 0 00 0 00 145 INPUT A 0 00 146 INPUT B 0 00 147 INPUT C IF C A 149 TYPE VALUE F...

Page 152: ...t to INPUT B A B C The OUTPUT is set to INPUT A INPUT B INPUT C This is the same as A B C enumerated value 3 except that the result is rounded 3DUDPHWHU HVFULSWLRQV INPUT A Range 300 00 to 300 00 General purpose input INPUT B Range 300 00 to 300 00 General purpose input INPUT C Range 300 00 to 300 00 General purpose input TYPE Range Enumerated see below The operation to be performed on the three i...

Page 153: ...is FALSE ABS A ABS B C OUTPUT INPUT A INPUT B INPUT C The OUTPUT is TRUE if the magnitude of INPUT A is greater than or equal to the magnitude of INPUT B INPUT C The OUTPUT is FALSE if the magnitude of INPUT A is less than the magnitude of INPUT B INPUT C Otherwise the OUTPUT is unchanged In this way the block acts as a magnitude comparator with a comparison level of INPUT B and a hysteresis band ...

Page 154: ...ation OUTPUT becomes TRUE unless INPUT A has reverted to FALSE Setting INPUT C to TRUE 0 inverts the output OFF DELAY A programmable delay between receiving and outputting a Boolean FALSE signal INPUT A becoming FALSE starts the delay timer INPUT B sets the duration of the delay Setting INPUT C to TRUE 0 inverts the output At the end of the duration OUTPUT becomes FALSE unless INPUT A has reverted...

Page 155: ...released If on release INPUT A is still TRUE the timer will continue from the held value Setting INPUT A and INPUT B to FALSE resets the timer INPUT C is not used MINIMUM PULSE Creates an output pulse of adjustable minimum time when INPUT A is TRUE INPUT A is assumed to be a sequence of TRUE pulses and FALSE off periods INPUT B sets the length of the minimum pulse required INPUT C inverts the outp...

Page 156: ...ndow to be monitored INPUT C defines the range of the window around the threshold When the value of INPUT A is inside the window the window expands by 1 00 to avoid flutter on output if noisy i e if INPUT B 5 and INPUT C 4 then the range is 3 to 7 expanded to 2 5 to 7 5 when the value of INPUT A is inside the window If INPUT C is set to zero the output will only be TRUE if INPUT A is exactly equal...

Page 157: ...ge trigger to decrement the output count by one INPUT C holds the output at zero The output starts at zero The output is limited at 30000 300 00 A B C ROUND The OUTPUT is set to INPUT A INPUT B INPUT C This is the same as A B C enumerated value 3 except that the result is rounded WINDOW NO HYST This is the same as WINDOW enumerated value 19 except that there is no hysterisis when inside the window...

Page 158: ...2 5 mH 120 LEAKAGE INDUC 472 6 mH 121 MUTUAL INDUC 3DUDPHWHU HVFULSWLRQV ENABLE Range FALSE TRUE This parameter enables sensorless vector Inverter operation 1RWH DQQRW EH HQDEOHG LI 4XDGUDWLF 7RUTXH PRGH LV VHOHFWHG1 MOTOR CONNECTION Range Enumerated see below This parameter is used to indicate how the motor is connected to the Inverter The choice for this parameter is Enumerated Value Motor Conne...

Page 159: ...IXED the Inverter s output volts are maintained regardless of variations in the dc link voltage The Inverter s product code sets the default value for demanded maximum output voltage see MOTOR VOLTS below Set to AUTOMATIC the voltage is controlled as above but the output voltage is allowed to rise smoothly as dc link volts vary This allows the motor to be overfluxed during deceleration thereby inc...

Page 160: ...TERS 5 FUNCTION BLOCKS 6 SEQ REF 7 ZERO SPEED ZERO SPEED IN ZERO SPEED LEVEL ZERO SPEED BAND AT ZERO SPEED ZERO SPEED AT ZERO SPEED 360 FALSE 0 00 358 INPUT 0 50 357 LEVEL 0 00 359 BAND 3DUDPHWHU HVFULSWLRQV INPUT Range 300 00 to 300 00 Speed input LEVEL Range 0 00 to 100 00 Sets the level below which is considered to be zero BAND Range 300 00 to 300 00 Creates a window both sides of the level set...

Page 161: ...eed not be written to refer to Chapter 5 The Operator Station Copying an Application 7DJ 7DJ 7DJ 7DJ 6 5 2267 65 8 2 97 12 2 98 1 0 3 7 530 6 02725 32 6 7 6 3 02725 0 7 8 6 3 5 1 0 7 9 8 433 6 5 48 1 439 2267 43 872 2267 43 67 725 5 6 44 1 8 453 0878 1 8 454 02725 92 76 455 02725 211 7 21 457 32 5 725 575 1 2 5 1 6 899 6 5 92 76 8 6 6 5 7 0 8 7 1 5 48 1 8 1 38 6 8 1 1 8 3 1 9 8 4 8 7 0 43 1 6 92 7...

Page 162: ...43V 56 W 75 3 833 5 0 7 448133 LJK OLPLW QRZ 448133 97 855 17 8 2 2XWSXW FXUUHQW PSV 5HIHU WR KDSWHU 44 7HFKQLFDO 6SHFLILFDWLRQVµ OHFWULFDO 5DWLQJV 0 3RZHU LUFXLW TXDGUDWLF WRUTXH 98 855 17 12 2 63 RI RXWSXW FXUUHQW PSV 5HIHU WR KDSWHU 44 7HFKQLFDO 6SHFLILFDWLRQVµ OHFWULFDO 5DWLQJV 0 3RZHU LUFXLW TXDGUDWLF WRUTXH 698 855 17 0 7 02725 0 7 448133 LJK OLPLW QRZ 448133 956 855 17 0 7 5 1 0 7 0448133 R...

Page 163: ...displayed stating the cause of the trip 2 The programming block SEQUENCING LOGIC TRIPPED signal is set to TRUE The DIGITAL OUTPUT 1 HEALTH digital output changes between TRUE FALSE depending on the output logic 3 The trip message s must be acknowledged by pressing the E key Refer to Chapter 5 The Operator Station Alert Message Displays 5HVHWWLQJ D 7ULS RQGLWLRQ All trips must be reset before the I...

Page 164: ...FXLW EHWZHHQ PRWRU SKDVH DQG HDUWK 0RWRU RXWSXW FDEOHV WRR ORQJ RU WRR PDQ SDUDOOHO PRWRUV FRQQHFWHG WR WKH QYHUWHU L HG RU DXWR ERRVW OHYHOV DUH VHW WRR KLJK 76 1 7 03 7KH QYHUWHU KHDWVLQN WHPSHUDWXUH LV WRR KLJK 7KH DPELHQW DLU WHPSHUDWXUH LV WRR KLJK 3RRU YHQWLODWLRQ RU VSDFLQJ EHWZHHQ QYHUWHUV 7 51 75 3 8VHU WULS FDXVHG YLD FRQWURO WHUPLQDOV 579 QRW SUHVHQW RQ H WHUQDO WULS H1J1 WHUPLQDO 56 0D...

Page 165: ...FXUUHQW IRU D SHULRG RI 4 VHFRQG WKH QYHUWHU ZLOO WULS1 7KLV LV FDXVHG E VKRFN ORDGV 5HPRYH WKH FDXVH RI WKH VKRFN ORDG 6 257 5 8 7 7 HVDWXUDWLRQ LV XVXDOO GXH WR D VKRUW FLUFXLW 7KH RXWSXW LV VKRUW FLUFXLWHG 579 85 7KH 579 FXVWRPHU RXWSXW KDV IDOOHQ EHORZ 4 9 579 FXVWRPHU RXWSXW LV VKRUW FLUFXLWHG FHVVLYH ORDGLQJ 2 63 7KH PRWRU LV GUDZLQJ WRR PXFK FXUUHQW 433 DW HUR RXWSXW IUHTXHQF 2267 DQG2RU 87...

Page 166: ...are controlling the Inverter locally no MMI or Comms link etc the unit must be returned to Eurotherm Drives for reprogramming refer to Chapter 8 Routine Maintenance and Repair for address details However if you have access to an Operator Station or suitable PC programming tool the unit can be reset 2SHUDWRU 6WDWLRQ QGLFDWLRQV ZKHQ FRQQHFWHG The MMI displays the message opposite Acknowledge the mes...

Page 167: ...FDEOH FRQWLQXLW QYHUWHU IXVH NHHSV EORZLQJ DXOW FDEOLQJ RU FRQQHFWLRQV ZURQJ KHFN IRU SUREOHP DQG UHFWLI EHIRUH UHSODFLQJ ZLWK FRUUHFW IXVH DXOW QYHUWHU RQWDFW XURWKHUP ULYHV DQQRW REWDLQ 7 VWDWH QFRUUHFW RU QR VXSSO DYDLODEOH KHFN VXSSO GHWDLOV 0RWRU ZLOO QRW UXQ DW VZLWFK0RQ 0RWRU MDPPHG 6WRS WKH QYHUWHU DQG FOHDU WKH MDP 0RWRU UXQV DQG VWRSV 0RWRU EHFRPHV MDPPHG 6WRS WKH QYHUWHU DQG FOHDU WKH M...

Page 168: ... 09 7ULSV DQG DXOW LQGLQJ 8 769 6HULHV UHTXHQF QYHUWHU ...

Page 169: ...m You will be given a Returned Material Authorisation Use this as a reference on all paperwork you return with the faulty item Pack and despatch the item in the original packing materials or at least an antistatic enclosure Do not allow packaging chips to enter the unit LVSRVDO This product contains materials which are consignable waste under the Special Waste Regulations 1996 which complies with ...

Page 170: ... 05 5RXWLQH 0DLQWHQDQFH DQG 5HSDLU 8 769 6HULHV UHTXHQF QYHUWHU ...

Page 171: ... LV SURFHVVLQJ D WULS HYHQW 75 33 7ULSSHG 7KH QYHUWHU LV WULSSHG DZDLWLQJ WULS UHVHW Table 9 1 Enumerated Values for the SEQUENCING LOGIC Function Block 6WDWH 2XWSXWV RI WKH 6 48 1 1 2 XQFWLRQ ORFN The following table shows the states of individual parameters for the SEQUENCING LOGIC function block required to produce the condition of the MAIN SEQ STATE parameter 127 127 127 127 5 5 5 5 67 57 67 5...

Page 172: ...K 2Q 5HVHW 25 LQLWLDOLVH 5 1RW 5HDG 7R 6ZLWFK 2Q 6ZLWFK 2Q LVDEOHG QLWLDOLVH FRPSOHWH 1 127 UH0 FRQILJXUDWLRQ PRGH 6 6ZLWFK 2Q LVDEOHG 7ULS FWLYH 7ULS 7 6ZLWFK 2Q LVDEOHG 5HDG 7R 6ZLWFK 2Q 127 5XQ 1 127 RJ 1 2 DVW06WRS 1 2 RDVW06WRS 8 5HDG 7R 6ZLWFK 2Q 7ULS FWLYH 7ULS 9 5HDG 7R 6ZLWFK 2Q 6ZLWFK 2Q LVDEOHG 127 2 RDVW06WRS 25 127 2 DVW06WRS 5HDG 7R 6ZLWFK 2Q 6ZLWFKHG 2Q 5XQ 25 RJ 6ZLWFKHG 2Q 7ULS FW...

Page 173: ...6WDWH LDJUDP Not Ready To Switch On 1 Ready To Switch On 3 Switch On Disabled 2 Run Jog Ramp to zero Delay Fast Stop Active Program Stop 6 Enabled Trip Active 7 1 2 11 15 14 7 20 4 16 3 5 8 12 17 Switched On 4 6 9 Tripped 8 19 13 18 5 10 3 5 8 12 17 ...

Page 174: ... HVFULSWLRQ 6XSSRUWHG 6XSSRUWHG 6XSSRUWHG 6XSSRUWHG 5HTXLUHG 9DOXH 5HTXLUHG 9DOXH 5HTXLUHG 9DOXH 5HTXLUHG 9DOXH 3 6ZLWFK 2Q 2 4 2SHUDWLRQDO 4 1RW LVDEOH 9ROWDJH 2 5 RDVW 6WRS 5 1RW 4XLFN 6WRS 2 6 DVW 6WRS 6 QDEOH 2SHUDWLRQ 7 QDEOH 5DPS 2XWSXW 3 WR VHW UDPS RXWSXW WR HUR 4 8 QDEOH 5DPS 3 WR KROG UDPS 4 9 QDEOH 5DPS QSXW 3 WR VHW UDPS LQSXW WR HUR 4 5HVHW DXOW 5HVHW RQ 3 WR 4 WUDQVLWLRQ 3 3 43 5HPRW...

Page 175: ...as DRIVE ENABLE FALSE QDEOH 5DPS 2XWSXW QDEOH 5DPS QDEOH 5DPS QSXW Not implemented The state of these bits must be set 1 to allow this feature to be added in the future 5HVHW DXOW Replaces the REM TRIP RESET parameter on the SEQUENCING LOCIC function block When Set 1 is the same as REM TRIP RESET TRUE When Cleared 0 is the same as REM TRIP RESET FALSE 5HPRWH Not implemented It is intended to allow...

Page 176: ...eached 11 Internal Limit Active 12 13 14 15 5HDG 7R 6ZLWFK 2Q Same as the SWITCH ON ENABLE output parameter of the SEQUENCING LOGIC function block 6ZLWFKHG 2Q Same as the SWITCHED ON output parameter of the SEQUENCING LOGIC function block 2SHUDWLRQ QDEOHG Same as the READY output parameter of the SEQUENCING LOGIC function block DXOW Same as the TRIPPED output parameter of the SEQUENCING LOGIC func...

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Page 208: ... 5 1 9 2 9 0 6 0 8 1 3 1 6 17 0 7 0 8 0 9 1 0 1 4 0 5 0 7 0 9 1 0 19 0 5 0 6 0 6 0 6 0 8 0 4 0 5 0 6 0 8 23 0 2 0 21 0 2 0 1 0 3 0 2 0 3 0 4 0 6 25 0 1 0 11 0 1 0 1 0 3 0 2 0 3 0 4 0 5 29 0 1 0 1 0 1 0 2 0 3 0 1 0 1 0 2 0 4 31 0 1 0 1 0 1 0 1 0 2 0 1 0 1 0 3 0 3 35 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 3 37 0 1 0 1 0 1 0 0 0 1 0 0 0 1 0 2 0 2 Total I RMS 3 0 4 5 5 5 7 5 12 0 13 0 17 0 24 0 30 0 Thd V ...

Page 209: ...pted to insert contactors etc re connect the screen using the shortest possible route Keep the length of screen stripped back as short as possible when making screen connections Ideally use 360 screen terminations using cable glands or U clips on power sceen rails If a shielded cable is not available lay unshielded motor cables in a metal conduit which will act as a shield The conduit must be cont...

Page 210: ...ink or motor cables in the same bundle as the signal control and feedback cables even if they are screened Ensure EMC filter input and output cables are separately routed and do not couple across the filter QFUHDVLQJ 0RWRU DEOH HQJWK Because cable capacitance and hence conducted emissions increase with motor cable length conformance to EMC limits is only guaranteed with the specified ac supply fil...

Page 211: ...ULFDO HTXLSPHQW IRU PDFKLQHV1 The unit is installed for Class B operation when mounted inside a cubicle having 10dB attenuation between 30 and 100MHz typically the attenuation provided by a metal cabinet with no aperture of dimension greater than 0 15m using the recommended ac supply filter and having met all cabling requirements 1RWH 5DGLDWHG PDJQHWLF DQG HOHFWULF ILHOGV LQVLGH WKH FXELFOH ZLOO E...

Page 212: ...LQJ SDQHO Used as a reference point for all signal and control cabling This may be further subdivided into an analogue and a digital reference busbar each separately connected to the star earthing point The digital reference is also used for any 24V control 5 LUW DUWK XVEDU LQVXODWHG IURP WKH PRXQWLQJ SDQHO Used for all power earths i e protective earth connection It is also used as a reference fo...

Page 213: ... EMC compliant drive systems are measured at least 10m from the equipment over the band 30 1000MHz Any equipment placed closer than this will see larger magnitude fields especially when very close to the Inverter Do not place magnetic electric field sensitive equipment within 0 25 metres of the following parts of the VSD system Variable Speed Drive VSD EMC output filters Input or output chokes tra...

Page 214: ...ecognized Component JFHR2 semiconductor fuses must be installed upstream of the Inverter For fuse current ratings see Chapter 11 Technical Specifications Electrical Ratings Refer to Table 3 1 below for recommended semiconductor fuse manufacturer and model number XVH XUUHQW 5DWLQJ XVVPDQQ 0RGHO 1R1 73 83 96 433 458 4 306 3 4 306 3 4 306 43 4 306 45 4 306 46 Table 3 1 Bussmann International Fuses ra...

Page 215: ... temperature range see Chapter 11 Technical Specifications Electrical Ratings QYLURQPHQWDO 5DWLQJ Model 584SV Type 4 5 6 7 Series with a product code block IV designation xx2x are suitable for direct wall mounting applications as they have a Type 1 enclosure rating In order to preserve this enclosure rating it is important to maintain the environmental integrity of the enclosure The installer must...

Page 216: ...low voltage directive S I No 3260 implements this LVD directive into UK law An EC Declaration of Conformity low voltage directive is included at the end of this chapter 0DUNLQJ IRU 0 0 KR LV 5HVSRQVLEOH 1RWH 7KH VSHFLILHG 0 HPLVVLRQ DQG LPPXQLW SHUIRUPDQFH RI WKLV XQLW FDQ RQO EH DFKLHYHG ZKHQ WKH XQLW LV LQVWDOOHG WR WKH 0 QVWDOODWLRQ QVWUXFWLRQV JLYHQ LQ WKLV PDQXDO1 According to S I No 2373 whi...

Page 217: ...supplied a Manufacturer s EMC Declaration at the end of this chapter that you can use as a basis for your own justification of overall compliance with the EMC directive There are three methods of demonstrating conformity 1 Self certification to a relevant standard 2 Third party testing to a relevant standard 3 Writing a technical construction file stating the technical rationale as to why your fin...

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Page 219: ...prEN50082 2 1992 EMC CHARACTERISTICS STATED IN MANUAL OPTIONAL E D FILTERS AVAILABLE TO ASSIST USERS IN CONFORMANCE WITH THE EMC DIRECTIVE EMC INSTALLATION GUIDELINES STATED IN MANUAL CEMEP VALIDITY FIELDS 2 3 AND 4 NO EMC CE MARK APPLIED TO E D MODULE A GLOBAL EMC SOLUTION MAY BE ADVANTAGEOUS MANUFACTURER SUPPLIER INSTALLERS RESPONSIBILITY TO CONFORM WITH EMC DIRECTIVE E D EMC CHARACTERISTICS AND...

Page 220: ... provided to aid your justification for EMC compliance when the unit is used as a component We Eurotherm Drives Limited address as below declare under our sole responsibility that the above Electronic Products when installed and operated with reference to the instructions in the Product Manual provided with each piece of equipment is in accordance with the relevant clauses from the following stand...

Page 221: ...s with an induction motor Torque is produced in the motor by an increase in load angle between the stator and rotor fluxes Maximum torque occurs when the load angle approaches 90 If the load angle exceeds this value then torque drops and the motor will stall Systems involving synchronous motors need careful design to ensure that the motor can accelerate the load and handle transient load changes w...

Page 222: ...gency use only or in a system where the drive can be inhibited before closing or opening this contactor 8VLQJ 0RWRU KRNHV Installations with motor cable runs in excess of 50m may suffer from nuisance overcurrent trips This is due to the capacitance of the cable causing current spikes to be drawn from the Inverter output A choke may be fitted in the Inverter output which limits the capacitive curre...

Page 223: ...be required consult your motor supplier 51 1 OO PRWRUV VKRXOG EH FRQQHFWHG WR WKH QYHUWHU RXWSXW EHIRUH WKH 67 57 FRPPDQG LV JLYHQ1 DXWLRQ 5HVWULFW WKH WRWDO FDEOH OHQJWK RQ PXOWLSOH PRWRU LQVWDOODWLRQV DV IROORZV 83 PHWUHV ZLWK QR RXWSXW FKRNH ILWWHG 633 PHWUHV ZLWK FKRNH DV UHFRPPHQGHG LQ 7DEOH 80 QDPLF UDNLQJ During deceleration or with an overhauling load the motor acts as a generator Energy f...

Page 224: ...braking resistors The following paragraphs should be used as a guide to calculate the braking requirements of the system UDNH 5HVLVWRU 6HOHFWLRQ Brake resistor assemblies must be rated to absorb both peak braking power during deceleration and the average power over the complete cycle Peak braking power 0 0055J n n t W 1 2 2 2 b J total inertia kgm2 n1 initial speed rpm Average braking power P P t ...

Page 225: ...ameter will remove this problem It is important to use the minimum level of FIXED BOOST necessary to accelerate the load Using a level of FIXED BOOST higher than necessary will lead to increased motor heating and increased risk of drive overload 1RWH 0RWRU WRUTXHV JUHDWHU WKDQ 433 UHTXLUH KLJK FXUUHQWV WR EH GUDZQ IURP WKH GULYH1 7KXV WKH MOTOR I LIMIT SDUDPHWHU 855 17 0 7 IXQFWLRQ EORFN ZLOO KDYH...

Page 226: ...4609 SSOLFDWLRQ 1RWHV 8 769 6HULHV UHTXHQF QYHUWHU ...

Page 227: ...for further information 36 3RUW A standard P3 lead is used to connect to the Inverter 1 2 3 4 36 3RUW 3LQ 36 3RUW 3LQ 36 3RUW 3LQ 36 3RUW 3LQ HDG HDG HDG HDG 6LJQDO 6LJQDO 6LJQDO 6LJQDO 4 ODFN 39 5 5HG 89 6 UHHQ 7 7 HOORZ 5 90 D HDG WR 2 58 RQQHFWRU 1RWH 7KHUH LV 89 SUHVHQW RQ SLQ 5 RI WKH 36 SRUW1 7KLV PD GDPDJH RXU 3 1 36 3RUW 3LQ 36 3RUW 3LQ 36 3RUW 3LQ 36 3RUW 3LQ HDG HDG HDG HDG HPDOH 3LQ HPD...

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Page 229: ...o the RESTORE DEFAULTS menu at level 2 press the M key The macros are stored in this menu Use the up and down keys to select the appropriate macro press the M key Pressing the up key as instructed loads the macro Now update the non volatile memory within the Inverter by performing a SAVE TO MEMORY Refer to Chapter 5 The Operator Station Saving Your Application 0DFUR HVFULSWLRQV 1RWH 3DUDPHWHUV ZKR...

Page 230: ...8 769 6HULHV UHTXHQF QYHUWHU 7KH 23 5 725 0HQX IRU 0DFUR 3 The default OPERATOR menu is shown below SETPOINT REMOTE SPEED DEMAND DRIVE FREQUENCY MOTOR CURRENT LOAD DC LINK VOLTS CURRENT LIMITING ENTER PASSWORD STARTUP SCREEN ...

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