Euroboor TUBE.55/AIR Operator'S Manual Download Page 1

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Operators manual

V 1.0 EN | November 2020

Pneumatic magnetic drilling machine

TUBE.55/AIR

Summary of Contents for TUBE.55/AIR

Page 1: ...f purchase Don t forget to register your machine at www euroboor com register only when registered you benefit from extended warranty Operators manual V 1 0 EN November 2020 Pneumatic magnetic drilling machine TUBE 55 AIR ...

Page 2: ...o our customers and to the demands from the market Our vision is focused on developing innovative portable tools that add value for our customers and facilitate them in their daily work We never lose sight of sustainability time savings and cost savings Enjoy your new machine Before operating your new machine please first read all instructions You find the instructions in this manual and on the wa...

Page 3: ...11 2 7 Environmental 12 3 Preparation adjustment 13 3 1 Assembly 13 3 2 Prior to use 14 4 Using the machine 15 4 1 Control panel 15 4 2 Morse taper arbor 16 4 3 Magnet base 17 4 4 Switching motor on and off 19 4 5 Tool lubrication 20 5 Working with operation tools 21 5 1 Annular cutters 21 5 2 Twist drills 22 5 3 Countersinks 24 6 Maintenance 25 7 Trouble shooting 27 8 Exploded views spare parts l...

Page 4: ...ic drilling machine Distractions can cause you to lose control 4 Do not expose the machine to rain or wet conditions PNEUMATIC SAFETY 1 The air supply should always be turned OFF and disconnected before installing or removing any accessory on or from this machine 2 The machine requires clean and dry air at a pressure between 6 3 and 8 0 bar 90 and 116 PSI Unstable or too high air pressure may dama...

Page 5: ...t be lubricated with good quality cutting oil 4 To prevent injuries make sure that the ejection direction of the slug is shielded Alternatively remove the slug from the annular cutter after each hole Caution the slug may be sharp and hot 5 Avoid spilling cutting oil Apply EUROBOOR cutting paste or spray when using the machine on non horizontal surfaces 6 Use clamps or other practical way to secure...

Page 6: ...lace the machine on a surface that is clear of shavings chips swarf and surface dirt Keep the magnet clean and free of debris and swarf Do not switch on the machine until it has been mounted and installed according to these instructions Do not switch on the machine before having checked that the magnetic stand has been tightened firmly to the mounting surface with both magnet arrays Adjust the tab...

Page 7: ...ion of safety devices certain residual risks cannot be avoided These are Impairment of hearing Risk of personal injury from flying particles Risk of burns due to accessories becoming hot during operation Risk of personal injury due to prolonged use Always try to reduce these risks as much as possible ...

Page 8: ...t surfaces but is specifically intended as a machine for drilling holes countersinking and reaming in materials like steel tubes and pipes with a magnetisable surface in a weather protected environment The machine can be used horizontally vertically or overhead 2 2 Description and features image 2 1 1 Output shaft 2 Morse Taper 3 arbor 3 Feed handle 4 ON OFF knob 5 Magnet base ...

Page 9: ...19 22 1 x Set of ear plugs 1 x Pair of safety glasses 1 x Pair of gloves 2 4 Serial number The serial number is mentioned on the machine and is engraved on the frame Additional serial no stickers are provided with the machine for your administration The serial number will help you and your sales point validate and identify the machine As example TR552008001 breaks down to TR55 20 08 001 Machine se...

Page 10: ...sinking Ø 12 55 mm Ø 7 16 2 3 16 Length 345 mm 13 9 16 Width 245 mm 9 5 8 Height 630 730 mm 24 13 16 28 3 4 Stroke 167 mm 6 9 16 Weight 16 7 kg 36 8 lbs Magnet L x W x H 275 x 190 x 80 mm 10 13 16 x 7 1 2 x 3 1 8 Magnetic force 900 kg 1 984 lbs Speed no load 350 rpm 350 rpm Arbor Weldon MT3 19 05 mm MT3 3 4 Air supply 6 3 8 0 bar 90 116 PSI Air consumption 1 1 m3 min 38 85 SCFM ...

Page 11: ... the directives of the European Community ATEX Symbol for ATEX certified mechanical equipment for use in potentially explosive atmospheres Mm Millimetre Unit of measure for the dimensions Inch Unit of measure for the dimensions kg Kilogram Unit of measure for the mass lbs Pound Unit of measure for the mass rpm Revolutions per minute Unit of measure for the rotation speed bar Unit of measure for th...

Page 12: ...s and packaging allows materials to be recycled and used again Re use of recycled materials helps prevent environmental pollution and reduces the demand for raw materials Local regulations may provide for separate collection of electrical products from the household at municipal waste sites or by the retailer when you purchase a new product ...

Page 13: ...ul not to cross thread any of the components FITTING THE LUBRICATION SYSTEM The lubrication system can be used for horizontal drilling applications the drill being used vertically 1 Hang the oil tank A on the tank holder 2 Position and tighten the attachment pin B 3 Connect the hose C to the fitting on the Morse Taper arbor Make sure the hose is connected fully and tightly 4 To disconnect the hose...

Page 14: ...ervision is required when inexperienced operators use this machine PNEUMATIC SAFETY The machine has been designed for a specific air pressure range between 6 3 and 8 bar 90 and 116 PSI Always check prior to use that the air supply corresponds to this range Never modify the air connectors in any way The standard male 3 8 connector can be exchanged by the same in case of damage or replaced by anothe...

Page 15: ... turn tool off and disconnect tool from air supply source before making any adjustments or removing installing attachments or accessories 4 1 Control panel The control panel on your pneumatic magnetic drilling machine is designed for maximum operating facility and safety Below rotary switch is to open the air supply valve inside the machine image 4 1 ...

Page 16: ...x A 3 Firmly slide the Morse Taper arbor into the output shaft by hand B Make sure the it is properly positioned You should not be able to pull it out by hand 4 To remove the Morse Taper arbor Switch of the air supply and motor Rotate the output shaft by hand until the slot on the shaft aligns with the slot on the gearbox Gently tap the supplied drift key into the slots with a hammer and pull out ...

Page 17: ...ps oil or other dirt under the magnet Temperature of the workpiece which should not exceed 80 C 176 F As guideline on regular construction steel Minimal required material thickness 3 0 mm 1 8 Full saturation as from material thickness 12 5 mm 1 2 Make sure that both magnet arrays attach tightly to the workpiece before turning on the machine For placement on the outside of a pipe a minimum outer di...

Page 18: ... 4 5 If you are not able to rotate the handles to FULL position easily and fully not enough magnet force is generated and the machine is unsafe to use Check above mentioned possible factors and fix the cause of insufficient magnetic force before proceeding The two handles on the Magswitch arrays need to be rotated the full 180 degrees to be considered fully ON or OFF Connect the machine to the air...

Page 19: ...he air supply 4 4 Switching motor on and off Make sure the rotary switch is on OFF position A Connect the air hose to the air inlet on the machine Turn on the air supply image 4 8 To activate the motor rotate the switch 90 counter clockwise to ON B Always allow the motor to run for a couple of seconds before starting any type of operation To deactivate the motor rotate the switch 90 clockwise to O...

Page 20: ...d more cutting fluid if the shavings metal chips become blue VERTICAL AND OVERHEAD APPLICATIONS Dip the cutter in cutting paste or apply an appropriate spray WARNING Do not use the lubrication system in vertical or overhead drilling applications Instead use EUROBOOR cutting paste or spray Make sure to use only suitable cutting oil or fluid EUROBOOR offers a wide range of cutting lubricants for all...

Page 21: ...n exist among material showing similar physical properties The drilling conditions are dependent on requirements for tool life and surface finish These conditions are further restricted by the rigidity of the tool and the work piece lubrication and machine power available The harder the material the lower the cutting speed Some materials of low hardness contain abrasive substances leading to rapid...

Page 22: ...ore pressure on the tool Too much pressure will overload the motor and your annular cutter will be worn sooner A continuous non discoloured iron swarf is a sign of correct drilling speed and a well lubricated sharp cutter Let the cutter do the job and give it time to cut the metal 9 Adjust the oil supply when necessary Without lubrication system stop drilling regularly refill the holes of the spin...

Page 23: ...x 20 UNF drill chuck connections b EUROBOOR code B16 MC3 for B16 drill chuck connections 3 Fit the appropriate twist drill chuck to the spindle 4 Fit the drill with parallel shank and fasten it image 5 2 Example of fastening a drill with a key 5 Precisely mark the center of the hole and use the tip of the twist drill to position the machine For further steps see paragraph Annular cutters ...

Page 24: ...apter EUROBOOR code IBK MC3 MC2 before fitting the drill see below image 5 3 fitting drill with MT3 shank image 5 4 fitting drill with MT3 MT2 adapter 4 Precisely mark the center of the hole and use the tip of the twist drill to position the machine For further steps see paragraph Annular cutters 5 3 Countersinks To install drills for reaming and countersinking follow the steps mentioned in previo...

Page 25: ...vents Wear approved eye protection and an approved dust mask Never use solvents or other harsh chemicals for cleaning the non metallic parts of the tool These chemicals may weaken the materials used in these parts Use a cloth dampened only with water and mild soap Never let any liquid get inside the tool never immerse any part of the tool into a liquid OPERATION OF THE MACHINE The machine operatio...

Page 26: ... Lubricate the dove tail guide way at both sides Lubricate the gear rack After repeated use the gear rack may become loose If necessary adjust the self locking set screws at the left side Tighten screws in series until the gear rack moves freely in the dove tail guide but does not allow the motor to wobble REPAIR MODIFICATION AND INSPECTION Repair modification and inspection of EUROBOOR Magnetic d...

Page 27: ...ning irregularly or too slow Insufficient or irregular air pressure Motor makes loud or screeching noise Air pressure is too high Bearing s worn out Gear s worn out Insufficient grease in gear box Motor running roughly and or seizing up Bent arbor Shaft extending from the motor is bent Guide not mounted straight Dirt between arbor and guide Motor making a rattling sound Bearing s worn out Gear s w...

Page 28: ...28 8 Exploded views spare parts list 8 1 Exploded views ...

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Page 32: ...0050 Intake cover 1 58 AIR a007 Armature 1 59 AIR 0053 Page 5 60 032 0211 Casing pin 4 x 12 2 61 AIR 0054 Field 1 No Part no Description Qty 62 AIR 0059 Limit ring 1 63 AIR 0060 Planetary gear 3 64 AIR A005 Planetary gear carrier 1 65 AIR 0064 Ring gear 1 66 AIR 0066 Planetary gear 3 67 AIR A006 Planetary gear carrier 3 68 050 0076 Circlip Ø20 1 69 050 0077 Key 6 x 6 x 12 1 70 050 0462 Washer 20 5...

Page 33: ...is 12 month period can be extended to 24 months in total by registering the product on our website https euroboor com support register Service To maximise the lifetime of your EUROBOOR machine always use service and parts from an official EUROBOOR distribution channel Whenever in need of such always contact original point of sales or if no longer existent the distributor of EUROBOOR products in yo...

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